Cheap and Easy Toner Transfer for PCB Making

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by hilarycheng
 

introCheap and Easy Toner Transfer for PCB Making

There are lots of people mentioned about using Inkjet Glossy Paper to do Toner Transfer. It can be done. But it is not easy to remove it after ironing. You have soak the PCB in hot water for more than ten minutes. It is quite time consuming. If you cannot remove the coating completely. It cannot be etched.

I have tried to use Konica Minolta Photo Quailty Matte Paper. Then design your own circuit and print it on the Matte Paper. Remember, before printing it. You need to mirror board. Otherwise, the circuit will be inversed.

Cheap and Easy Toner Transfer for PCB Making
 
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step 1Start to Iron It.

Face the Toner Side of Matte Paper towards to the Copper Side. Turn On your Iron. Unlike the Glossy Paper, you have to turn to maximum temperature. You don't need it this time. I turn the iron to medium temperature (becoz the paper is not very thick.. Heat is easy to Transfer to Copper and Toner). Firstly, Iron the side of PCB. After 30 seconds, you will find the Matte Paper will stick to Copper firmly. It means it is successful. Then Iron the whole PCB. Depends on the Size of PCB, I use around 2minutes for this Copper Board (Around 3cm x 4cm).

If some area cannot stick, it means your copper board is not clean enough. Remove the Paper and Use Acetone and Sand Paper to Clean it.


Start to Iron It.
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49 comments
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Jul 10, 2010. 1:19 AMziggalo says:
What's the difference between "matte" paper and just plain old, regular printer paper? sorry if that's a stupid question
Aug 29, 2010. 11:14 PMbricabracwizard says:
Matte paper has a shinier surface because it is slightly waxed, whereas plain paper usually doesn't contain any fillers.
Jun 10, 2010. 1:43 PMtomtortoise says:
I was wondering where you got your ferrum chloride if you got it at a store or online and also what are some other etchants that can be used?
Jul 10, 2010. 1:19 AMziggalo says:
do you have a MarVac's store nearby? the one by my house carried ferric chloride
Apr 8, 2010. 4:14 AMComputerman29 says:
Hello All,

I had ZERO success with ANY toner transfer methods until I tried these two things together:

1) After scrubbing the copper board, drop it into the etching solution for a few seconds. Remove and rinse. Be careful not to touch the copper after it is dipped/rinsed.  It roughens up the surface and makes the toner stick much better. It also removes any deep-down dirt that the scrubbing missed.

2) When repairing traces with a "sharpie", roast the board on your iron for about 20-30 sec. to make sure the "sharpie" ink is completely dry, then etch.

I use a beat-up HP Laserjet 6L, press-n-peel blue with my iron on about 3/4 full heat and moderate pressure, and get great results. Your millage will vary. Experiment a bit. It is probably different with photo paper, but try the above tricks. Good luck!
Dec 15, 2009. 12:55 PMDemonSpawn says:
what do you maen by the "toner side" of the paper? and du you have to print this with a inkjet or lazer? 
Feb 15, 2010. 11:10 AMMike44 says:
A laser printer is always required.  This is because laser ink contains about 50% plastic in it, so by applying the heat it allows the plastic to melt onto the copper board.  Removing the heat allows the plastic to harden again.  Normal ink jet ink doesn't contain plastic, so no matter how much heat you apply, you will always be able to wipe away the ink!
Nov 12, 2009. 7:29 PMj39305 says:

I have used 'recycled' CD-label backing paper with success.  Just remove all the remaining adhesive-backed labels and everything else from the waxy paper it was stuck to.  Then use the waxy side for the transfer.  The wax isn't enough to interfere with the circuit traces.  Didn't seem to harm my old LJ2100 either.

Jul 3, 2007. 8:19 PMcencia76 says:
Hi, do you mind if I ask you where I can purchase a decent PCB board for the above application? You have mentioned a FR4 Silver Coating PCB. Is this a good choice? If so, where do you think I can look for it? Any suggestion will be appreciate it. Massimo.
Jul 24, 2009. 9:18 AMdowd95 says:
radio shack or radioshack.com sells copperclad one or two sided boards for like 4-5 bucks
Aug 29, 2007. 10:44 PMwinchester883 says:
When I did some art stuff with etched pcb's I bought from this brand. Their site has all the stuff you should need. It should be under "copper clad boards" in their search by product name menu. Then you should find a online distributor and order to your hearts content.

http://www.mgchemicals.com/index.html

this is the actual company that i ordered from

http://www.alliedelec.com/Default.asp
Jul 20, 2009. 11:17 PM0_Nvd_0 says:
Thank you very much. Now I know what Acetone is; nail polish remover. I have also cleared the toner by scratching the board with a used and blunt razor.
Jul 16, 2009. 5:25 PMdagenius says:
In the intro, you say that you must reverse the image. I disagree, for that is only true when you are using surface mount components. If you are using the through hole variety, then the simple act of turning the pcb over to put the parts in the correct way will reverse it.
Jul 16, 2009. 6:02 AMdhnobles says:
If you can get you hands on an old HP plotter (good luck though) they work great for making circuits and you can buy the pens for them that are actually resist pens. The nice thing about the plotters is that you can adjust the height of the printing surface thereby letting you print directly onto the copper with no intermediate steps.
Oct 16, 2008. 5:19 AMMeisterMarkus says:
I had very good results using a steam-iron; the steam presses the toner onto the copper and the paper gets off real easy; no need to soak/peal/rub the paper
Jan 4, 2009. 5:43 PMbombmaker2 says:
I'm doing that right now but the iron leaked and tore the paper a bit it seems to have worked
Jan 4, 2009. 6:47 PMbombmaker2 says:
wrong tried it three more times and it still sucks
Jul 14, 2009. 2:41 PMmatador29b says:
I found that this shrinks the image a bit, not good for surface mount chips
Jul 14, 2008. 8:25 PMworldgnat says:
Just a suggestion: if you find a broken trace you can fix it with a Sharpie marker (or so I hear).
Jun 21, 2009. 8:00 AM440hertz says:
good instructable. Magazine paper does work well, or the semi glossy junk mail. You can buy special 'press and peel' paper for toner transfer, its blue on one side and it is very good for fine traces as you just peel off after ironing and it leaves no residue, it's more expensive though. I leave the toner on until I have drilled the board and ready to solder, then rub it off with 1200 grit wet and dry sandpaper, leaves the copper nice and clean for easy soldering if you don't tin your boards.
Nov 7, 2008. 9:34 AMn0ukf says:
Sharpies work well for repairing traces, also for hand-drawing circuit traces directly on the board for etching.
Jan 3, 2009. 1:59 PMbombmaker2 says:
I usually draw mine for a simple circuit
Jan 4, 2009. 6:47 PMbombmaker2 says:
or I use PCB123 to design it
Mar 10, 2009. 9:23 PMconrad2468 says:
Id thank you but i have a mac......):
May 5, 2009. 1:26 PMrippinblaise says:
try using cadsoft eagle it works well for designing circuits and it works on windows, mac, and linux here's an example for what it can do this is a circuit to a tesla coil i'm making
Mar 11, 2009. 3:52 PMbombmaker2 says:
ok
Mar 23, 2008. 11:20 AMYummyPancakes says:
Me and dad did it with a laser printer, and it didn't work so well. I didn't know that it worked better with Inkjet. We could have saved $49!
Nov 7, 2008. 9:37 AMn0ukf says:
Try printing on the same paper a second time, doubling the toner thickness.
Apr 5, 2008. 7:26 PMmagician13134 says:
It doesn't. You can't use an inkjet, he's recommending inkjet paper, but it's the toner you're after, exclusively from lasers.
Jan 4, 2009. 5:42 PMbombmaker2 says:
Just go to Staples or Office Depot and ask for about 5 copies
Jul 29, 2008. 11:20 AMthatonekid says:
if you do not have an old printer that uses toner, can an inkjet printer be used? does the paper have to be glossy or will regular printer paper work?
Aug 8, 2008. 7:15 PMJunkyard John says:
Laser printers print with plastic toner. I don't want to get into the nitty gritty details because I'm not knowledgeable enough, but and inkjet will not work. The ink from and inkjet soaks into the paper, and does not bond to itself. Toner, on the other hand, is plastic-based, so a little heat will remove it from the paper substrate it was printed on. I had the same problem, and had to go to Staples and have them do the copies for me. It really wasn't that bad.
Jun 29, 2008. 1:28 PMDandymon says:
Use Magazine paper! I have spent a lot of money trying numerous photo and inkjet papers with little success, the toner won't stick to them. Any periodical or womans magazine with the glossy-ish squeeky paper works a treat! It doesn't matter that the pages have pictures and text on them, they don't get transfered, just the toner does. The thicker pages work better through the printer, but don't savage your printer with glossy card. It really does work - tyr it, i know you've got a copy of TV weekly or Marie Claire sitting there doing nothing! If not, go swipe one from the doctor's surgery, they've got loads ;o)
Jun 3, 2008. 7:48 AMdsandds2003 says:
I have always used OOO steel wool to clean the toner off the board. Doesn't damage anything. also helps the solder stick better also.
Apr 23, 2008. 2:36 AMdephr says:
if you like ultra-super-cheap methods, instead of using Acetone to remove the toner try getting some plain paper and ironing it back off! you can eventually melt it all off onto different spots on the paper, it just takes a bit of time. very handy if you don't have any acetone ;)
Jan 3, 2008. 5:02 PMCoolKoon says:
If there are some small errors in the transfer, you can fix it with an alcohol-based marker. It worked for me.
Dec 9, 2007. 6:29 AMamplificar says:
I found a miraculous fix for bad transfers, that have gaps: Wiggle a desoldered/clean, low power (approx. 15W) soldering iron across a gap to fill it. The iron melts the toner and spreads it where the tip touches. *Works best where toner rubbed off - not as effective where no toner met the surface to begin with.
Jun 11, 2007. 4:54 PMgrg12 says:
Im using something called "chalk paper" (looks like Glossy but without any plastic) and washing powder solution to remove paper after irioning - after 5 minute bath it releases without any scraping. Works with magazine paper too
Apr 6, 2007. 1:46 PMkiwisaft says:
baking paper works fine i think
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