Step 5: Assemble

Refer to the photos and the PDF.

Place lengths of all-thread through the top and bottom holes on two pairs of 1x4s.

Place a washer and a nut on each end of each length of all-thread. Note: washers have a "belly" formed when they are punched out of the sheet of metal. Like a biscuit or cookie, the top edge is slightly rounded, and the bottom edge is a bit rough. Pay attention to the belly, placing the rough edge against the wood, and the smooth edge out. Pro.

Place the top and bottom shelves into position on top of the all thread, leaving 2" extending out past the uprights. The uprights clamp or pinch the shelves in place, so gently snug the nuts down to keep it all together.

Assemble the other pairs of uprights in place around the top and bottom shelves, leaving 26" between the uprights.

Fill all of the remaining holes with all-thread and loosely attach the nuts and washers.

Thread the remaining two shelves down the length of the unit, on top of the all-thread, and "snap" them into place.

A scrap block and a hammer may be necessary to "snap them" down.

Check the shelf assembly for square by measuring it for corner to corner. If the two measurements are the same, it is square.

Tighten all of the nuts, using, simultaneously, your tool of choice on each end of each rod. Just snug them up; it is not necessary to get them "gorilla" tight.

Tightening the nuts clamps the uprights against the shelves, holding them in place and providing shear strength (through friction) for the whole assembly. I know of an 8' tall, 12' long version of these shelves that has survived a few minor earthquakes while fully loaded with hundreds of books. Once the nuts are tightened on my smaller versions, I (all 240lbs of me) have a very hard time "racking" the shelves by pushing on one end of them in an attempt to get them to collapse: I can't.



<p>This bookshelf is fantastic. It is sturdy, attractive.. The hardest part was cutting the threaded steel rod by hand, and finding the appropriate hardware at the hardware store. I ended up having to go to the store twice to get parts when I miscalculated what I would need. There was a very specific space in my wall I needed the shelf to fit in, so I ended up altering the plans slightly to fit my needs.<br><br>I used pine since it was cheap, but paid a little extra to get some high quality straight boards for the shelves. I sealed it with some very transparent glossy stain. I managed to build this without any saw horse or woodworking table by cutting the boards with a hand saw, and drilling the holes with my cordless drill in my small kitchen, using storage totes as tables. I accidentally drilled into my kitchen floor a bit when drilling the holes. Don't tell my landlord! That was super derpy of me, but it allowed me to work on it in the winter, at night time, while it was raining and cold outside.<br><br>Overall, this project was fun to do. The instructions were excellent, and the bookshelf is very sturdy, and a great visual piece in my living room. Thank you for the Instructable!</p>
<p>Thanks for the photos. I've drilled more than one hole in something I didn't intend to, so don't feel too bad about it.</p>
<p>Other than drilling a bunch of holes and using a dremel tool to cut some 5/16&quot; threaded rod, this was a very low intensity build! I bought the lumber in the sizes that I'd use, so nothing needed to be cut - I used pine boards, 1x3x6 for the side pieces and 1x10x6 for the shelves. The threaded rod was 36&quot; long and I cut it into 12&quot; pieces; each piece had a two washers (one at each end) along with an acorn cap nut on the front face of the shelves and a wing nut on the side by the wall.</p><p>The whole thing went together so smoothly and easily - I can't recommend this instructable enough.</p><p>Oh, and as for the sturdiness... It's awesome!</p>
<p>thanks for the photos, and I'm glad you like it.</p>
<p>Brilliant design. Cheap and easy, as promised. Also nice and stable. I don't have any real tools so I made mine 8' tall x 8' wide x 8&quot; deep. No wood cutting necessary. For the threaded rods, I just bought a $6 hacksaw and a $6 clamp when I bought the lumber and hardware. I put the rods between blocks of scrap to avoid damaging the threads.</p><p>8&quot; is a little narrow for something so tall, so I'd make it at least 10&quot; deep next time around. I spaced several of the shelves 12&quot; apart in order to accommodate some larger books that I have. Finally, while I used cap nuts on the front side (available at both the Ace Hardware and the Home Depot near my house) I used regular nuts on the back. That way I didn't have to worry about punching through the cap nuts.</p>
We'd been meaning to build these for over a year to replace a bulky entertainment center plus some cobbled together shelving for our TV wall. With a new 32&quot; panel TV that only needed an 8&quot; front-to-back shelf, this looked like a good choice! Since we live in rented housing, we couldn't attach anything to the walls but wanted something large enough to cover an exactly 8' x 8' wall without protruding the 27&quot; into the narrow living room that the old furniture had while being &quot;knock down-able&quot; for future moves. Main problem = no real workspace for 8' uprights. <br>We finally did it! <br>My parents have the space and Dad has the tools -- a drill press, forstner bits and a long workbench were pretty essential. We decided to use countersunk 2x4s as uprights. This eliminated the need for pricey cap/acorn nuts while still leaving the all-thread ends 'protected' on the outside and allowing us to put it flush against the wall without causing damage. <br> <br>Dad was SOOO concerned that there wasn't any way they weren't going to go rhombus and kept trying to over-engineer the project (my husband wasn't so certain, either!) but I stuck to my guns and followed the plans I'd &quot;modified&quot; to my specs -- 92&quot; uprights (so as not to actually wedge against the ceiling), with 3/4&quot; washers plus lock washers and plain old hex nuts in a 1&quot; wide hole countersunk to 1/2&quot; depth, 1x10 shelves and my brother just happened to have salvaged massive amounts of 1/4&quot; all-thread that Dad cut to 12&quot; lengths for us. <br> <br>Because we needed to fit a 32&quot; wide TV into the center of the whole shebang, we spaced the uprights further out from the center and eliminated a couple of shelves from just that center section...making 8&quot; tall shelves on either side suitable for DVDs. <br>I also had the brainstorm to use two nail-in furniture &quot;feet&quot; on the bottom of each 2x4 on the front side so as to compensate for the carpet tack strip on the back edge and to make the shelves lean ever so slightly into the wall. I thought we might have to anchor the top of it to the wall, but with the feet, it stands very firm with absolutely no signs of wanting to tip forward! I felt great satisfaction when the almost 150 square inches of friction applied allowed for NO racking -- I could practically climb the end without anything budging! <br> <br>We now have over 58 linear feet of shelving (with space under for shoes) for that wall that barely protrudes 12.25&quot; into the room for a total cost of about $125! We plan to make at least two more units to accommodate the more than 15,000 books we own that are currently on store bought or cobbled shelving and in boxes plus have display space for our many collections Our only problem...we didn't take into account the depth of the shelf itself -- if you've got 10&quot; between holes, you actually only get 9 1/8&quot; of useable height on the shelf (most hardback books are 9.5&quot; tall) = major bummer! We measured (from bottom) 12&quot;, 12&quot;, 10&quot;, 10&quot;, 9&quot;, 9&quot;, 10&quot;, 10&quot; with top shelf at 13&quot; from the ceiling. <br> <br>(The shelves are only partially populated in the second pic because of our plans to get the other units done soon -- we knew we'd have to have space to move what we DO have on the other wall somewhere while we build) <br> <br>Sorry for the long description...we're just so excited to have finally done this and how very well it works for us! <br> <br>
Very helpful additional info . Another book lover too , we just moved and pared our collection down to about 8,000 books .
This may be the best comment I have ever received on one of my projects. Thanks, and thanks for the photos. Good for you for sticking to your guns; see what I mean about everyone wanting to over-engineer everything?
Made this bookshelf with a little alterations. I made it 8'x8'. There was no cutting involved because I bought 8' 1x3's. There are 8 shelves of slightly varying heights. If I did it again I would have about 12 shelves on the 8' but we will stack on this. I stained it using a poly-stain. Thought this would take less time. I will never use this again. It left drips all over the place..even though I was being careful. I would have been better off using stain then polyurethane. I also made the mistake of bying oil based (rushing in the store). Didn't realize until I went to wash my hands. If you ever do this...I found out that cooking oil followed by dishsoap works great to take oil based paints off your hands. I also used 5/16&quot; rod because there wasn't any flex and I was making the shelves so big (used a 5/16&quot; drill bit too so the fit was a little tight :) . Couldn't find the acorn nuts after 4 stores so I ordered them on Ebay ($10 inc shipping for a box of 50). Only put them on front because I needed 64. I also put metal cable on the ends (drilling two holes at the end of each shelf and x'ing it) so the books wouldn't fall off (got this idea from the poster who used clothesline). It cost a little over $200 when done (CT prices are high) but it is much sturdier than a Melemie shelf that would have been this price. My husband did not not believe it wouldn't &quot;rack&quot; but it is VERY sturdy. Will be making more.
oops...forgot photo
Looks good, and like it fits the space well. Thanks for the photo. I tried the poly/stain combo stuff once, years ago, and decided that it was junk. I've been having good luck recently with stain conditioner, stain, and Sherwin-Williams Fast Dry varnish. The varnish is good stuff and lays down nicely.
Just built a bookshelf with your method. 1800mm high and 1200mm wide. It was easy. 2 and a half hours and $170 worth of materials. Glued strips of wood to the back of the shelves to stop books going through. It's incredibly sturdy but I live in Christchurch so we'll see how it survives through a few earthquakes.
Thanks for the photos, and the prospects of field testing. The town I live in was destroyed by earthquakes in the 1930s, but we haven't had anything significant since then.
So far its survived a couple of 5's, several 4+'s and dozens of 3+'s and it's still as solid as the day I put it together. Hasn't budged an inch. Hugely satisfied with the design.
Here is the one I built. Had to sand my lumber &amp; decided to stain it. Hardware store did not have acorn nuts so I used regular nuts &amp; will order acorn nuts. Hardware store was out of 1 1/4&quot; washers so I used 1 1/2&quot;. Simple, cheap, sturdy, &amp; useful. I like it! Thanks for sharing the plans.
This worked like a charm and I love the simplicity. I'll definitely continue using the design, Thanks for the great instructable.
Thanks. Excellent corner application. What are the specifics? Are the shelves themselves joined in any way? Mitered? Butted? Splined? Pocket screwed?
here's my 6x6 version build with #2 pine. shelves are 1x10 and threaded rod upsized to 5/16&quot; to allow for extra width. center upright spaced at 1/3 side to side. this is very complex structurally - all the commenters who don't believe it should build it to really feel how it works. it is basically like a post-tensioned high rise. i think i'd like to paint the uprights and stain the shelves.
Good analogy, and thanks for the pics. I'm a big fun of the judicious and appropriately proportioned use of asymmetry. Looks good.
Made a nice set of shelves (30&quot; tall x 8 ft) over 2 weekends. Home Depot cut the lumber, and I borrowed a hacksaw to cut the all-thread. <br>Sanding and staining the pine was more of a hassle than I thought it would be. I lost patience so it ended up kind of blotchy but the functionality is still fine. Didn't have a 9/32&quot; drill bit so just used a 1/4&quot; and it was a tight squeeze on the allthread but still worked fine. Nice &amp; sturdy, glad to get all my books off the floor and organized. <br>Thanks for the very nice instructable.
Looks good. Thanks for the photos. With pine (or other species with inconsistent density) using a pre-stain conditioner really helps to even out the &quot;blotchiness&quot;.
thank you, thank you, thank you!! the lumber that i had in the garage wasn't exactly what your plans called for (2x4s and 1x10s), so i adjusted the length of the all thread to accommodate the depth. also, one of my 2x4s was kind of wonky and i was worried it would jeopardize the stability of the set - but it's totally solid! the shelves are level and aren't going anywhere!! :) (i threw all of my body weight against it, and it's totally solid!) it's approx. 4' wide by 7.5' tall.<br><br>oh yeah, and buying a bunch of cap nuts is not so easy unless you order ahead of time. i went to two hardware stores (one family owned and one big box) and they kind of laughed at me when i said i needed 32. so i got regular nuts, tightened them so they were flush with the all thread on the front side, hammered it against the board and tightened the back side while holding the front one in place with a wrench. so, some of them have a little bit of overhang on the back side, but i don't have to worry about gouging skin while walking past it. for my next set, i'll order the cap nuts in bulk from ebay ahead of time...
i said &quot;totally solid&quot; twice [blush]. i guess i'm excited :)
Dear Aeray, <br>First thanks so much for your instrucables. So enjoy them. I've done the bed and will send pics later. Most recently did the bookshelves. Had about 20 boxes of books after a move and nowhere to put them. Did 3 sets of your shelves and emptied the book boxes in a day. Pics included. THANKS! <br>- MaryAnn
Extensive! Thanks for the pics!<br>Something about very long/low or very high/narrow bookshelves has always intrigued me but I haven't yet had the opportunity or space to build any.
Just build a 6'x6' version using the techniques in this 'ible. It looks great and works great! I used 6 lengths each of 1&quot;x10&quot; and 1&quot;x4&quot;, both 6' long, and spaced the shelves to get on 18&quot; shelf, one 16&quot; shelf, and three 12&quot; shelves. Mine cost a bit more (~$100 lumber and hardware), but the shelves went from concept to finished in only a few hours. Thanks a lot!
Pics would be great.
Here are a two views of the 6x6 shelves I built. Thanks again!
Thanks for posting this. I've been looking for a simple solution like this for years. It's brilliant.
Tks, Aeray. I was scratching my head trying to convince myself that I must build a tools/nails/equipment shelf unit in our basement.<br>Your instructions seem idiot proof so within the next two weeks I should be able to place all my bits and pieces on shelves and more importantly, be able to find them when I need to.<br>Bravo!
Post some photos when you're done.
Would 2x2 material be strong enough if used as the upright supports? I did not see any mention of adding grooves that will ride over the all thread to keep the shelves in place. Is that not needed? My initial plan is to use 12&quot; wide boards with 2x2 uprights and to make the bookshelf 5' to 6' tall by 60&quot; wide. <br> I had also thought about adding some moulding to &quot;jazz&quot; it up a bit.
The 2x2s would be strong enough, but there might not be enough contact area between the upright and the shelf. The uprights clamp the shelves in place, and the friction between the shelf and upright is what keeps the whole unit from &quot;going rhombus&quot; (as starwalk put it). If you use 2x2s, there will be less surface area in contact, and less friction. And no, no grooves are necessary in the shelves, for the reasons mentioned above.
have you tried this with 12&quot; shelves, or just the 8&quot;? this looks like a good replacement solution for my &quot;milk crate shelves&quot; (at least if it will hold 12&quot;). also, very nice 'ible. looks easy duplicatable.
Thanks. 12&quot; shelves should work fine, even with 1x material. If you need to dramatically increase the spans between uprights, or really dramatically increase the load-carrying capacity (like to hold bricks), you could use 2x material, but it shouldn't usually be necessary.
You should also double-check the length of your all-thread rods. I'd dummy one up and try it out before cutting all of them. It needs to be just long enough to catch a couple of threads and snug down without punching out through the cap nut. The actual &quot;cap&quot; portion of cap nuts is fairly thin, and if the all-thread is even a bit too long it will punch through the end when you snug it up
Thank you so much for such a clear and thorough tutorial. These are a bibliophile's dream bookshelves. I'd never built anything before (aside from Ikea furniture) but I can follow instructions so I went for it! I followed the instructions exactly, no mofifications. I'm very pleased, though because I have small children, these will be secured to the wall (hence the boxes in front to prevent tipping). Everyone who has seen them admires them. I'm making an 8x8 set this weekend, to accomodate the rest of our library.
<p>thanks for the photo.</p>
<p>My cost is coming out to closer to $100 with about $70 alone being the lumber. I'm looking at the big box stores. Is there another source for a homeowner to get lumber? I'm looking at common board pine.</p>
This instructable is several years old, and lumber prices fluctuate quite a bit. I would recommend trying a local lumberyard. If you tell me, generally, where you are, I could probably recommend one.
<p>Sorry to piggyback on this, Aeray, but I'm currently in the middle of building this great bookshelf (just waiting the requisite 8-10 dry time on the stain, hah). I'm in Sierra Vista, Arizona, and can't for the life of my find a place that sells lumber other than Lowe's and Home Depot, and (being a nerd), no one I know happens to know of a lumber yard either. Then again, it *is* the desert...<br><br>Got any recommendations? This has me hooked, and I'm already planning my next project!</p>
<p>I'd try Sierra Vista Builders Supply. 115 N. 6th.</p>
<p>or B+D Hardware.100 North Ave and 5601 E. Hwy 90.</p>
<p>Hi Ken,</p><p>I did find that local hardware stores had MUCH better lumber prices than the big box stores. Not to mention the wood was much straighter. In the end I was able to price out right around the original estimate of about $60 per bookshelf. I built two. Not sure what's around you in Sierra Vista, but maybe there are smaller local hardware stores closer than the big box stores.</p>
<p>I currently have Rubbermade single track shelving in my room right now. I have an excessive amount of graphic novels on them. Literally just shy of 2000 :p</p><p><br>I have about 58-59' feet of books right now. Most of them are on shelving. Only about 3' remain in boxes off shelf. Kinda excessive, but what're you going to do? :p</p><p>14 shelves on the wall.<br><br>I've used about 90&quot; of vertical single track rails (single track was a STUPID idea for the weight. They bow just slightly. Hence finding your tutorial as these brackets won't last the move.)<br><br>I have two vertical shelving units. Each I've used 3 rails/brackets spaced about 22&quot; apart. Both have 7 shelves each. 12 of the shelves are 10&quot;x48&quot; (10 in. x 48 in. White Laminate Decorative Shelf by Rubbermade). the remaining 2 are 12&quot; x 48&quot; of the same style. Both are 5/8ths of an inch thick They are showing a bit of sagging but aren't that bad all things considered. They are listed online as being able to hold 200lbs per shelf. They are laminated and I believe particle board, but still sturdy given that.<br><br>I was wondering if you thought your project could be completed with the boards I currently have?<br><br>The idea would be to build something 90&quot; tall, 4' wide, 10&quot; deep with 7 shelves.<br><br>I'd, at VERY least, be using 4 uprights. I think 2x4s based on what I've read? I was also thinking of using 2 2x2s in the centre to make it more stable. Giving it 4 2x4s and 2 2x2s as the uprights.<br><br>I'd also be anchoring it to the wall, one way or another.<br><br>Do you think this design should be stable enough?<br><br><br>My third question is about the 2 12&quot; deep shelves I have. Do you think it would be safe to notch out sections for the 2x4's to make a pattern kinda like the one in the image attached? (sorry for the horrible sketch) With the cut outs allowing a 2x4 to still sandwich 10&quot; of board? (Kinda sketches me out with the particle board, but might be safer with actual hardwood.)<br></p><p><br><br>The only downside I can see to this design is not being able to see a certain section of my books as a result of the 2x4s obscuring that section. In addition to that, I'm slightly concerned about the ease of access to any of the ones in between. uprights. Regardless, I think those drawbacks might be acceptable given my need for excessive amounts of shelving and most likely moving to a place without the ability to install rails.<br><br><br>Thanks for your time reading this and your feedback if you give it :D Great writeup aeray!</p>
<p>I successfully built this unit as well. Thanks for the idea! I made a shelving unit 8 feet long, 6 feet high, with 1x12 pine boards as shelves (11.25&quot; deep shelves.) I left about 13&quot; between shelves and used 1x4 pine as uprights. I needed the deeper shelves for magazine boxes, which drove up my build cost, but I think it was worth it.</p><p>I did take time to stain after the holes were drilled, sanded and cut to exact length (note that the common pine boards were not all exactly 6'/8'). Sanded everything with 150 sandpaper (with random orbital sander), then cleaned it all up, applied wood conditioner, then 2 coats of red mahogany stain (light 220 sanding by hand after each coat). Then 2 coats of satin poly (lightly sand 220 by hand after first coat.)</p><p>I went with 5/16&quot;-18 threaded rod. I got 5x of the 6' long sticks and cut them to about 13-1/2&quot; lengths (24 of them). This can be done by hand, but I used a metal chop saw and it still took me about 6 hours with all the measuring, chasing, setup, etc.. but I'm not that experienced with metal working. If you can order or buy rods cut to your exact length, I'd highly suggest you do so, or plan your project around available rod lengths. Chasing threads was a lot more difficult than it sounds - enough said...</p><p>I used stainless cap nuts, regular hex nuts, flat washers, and lock washers from McMaster Carr (product numbers 91855A370, 91845A030, 92141A030, and 92146A030, respectively for those who care to order from McMaster Carr.) I may end up going back and getting some of the black cap nuts and flat washers they offer, but it would have added about $50 if memory serves me correct, and I wasn't too sure about it when I ordered...</p><p>One variation I did was adding heat shrink tubing to the middle of the threaded rods so that the bare threads of the rods wouldn't scratch up my freshly stained wood shelves as I put the unit together. I used 3 rolls of 5/16&quot; diameter, 8' long heat shrink tubing from Harbor Freight (item 66767, $1.99/ea.). Cut to 11.25&quot; length, then carefully measured how far back from the front of the threaded rod I should start the tubing (accounting for a fully seated cap nut, flat washer, and the thickness of the upright). the package says to use heat not exceeding about 220 degrees, but I used 400-500 on my heat gun and it went a lot faster.</p><p>Finally, since this is rather large and tall, I got some furniture straps I'll be screwing into the 2nd from the top shelf to avoid tip over (idea being the top shelf could, in theory just lift right up, but the others would be held in by the 'ladder' created by the uprights and the threaded rod.)</p><p>Bill of Materials:</p><p>1x4 - 6 FT Common Pine Board: 8 @ $1.82/ea. = $14.56</p><p>1x12 - 8 FT Common Pine Board: 6 @ 8.82/ea. = $52.92</p><p>Threaded Rod (5/16&quot;-18) 6 FT Length: 5 @ $5.27/ea. = $26.35</p><p>Washers and nuts (McMaster Carr): $37.34 shipped</p><p>Heat Shrink: $8</p><p>Wood Conditioner, stain, poly, sponge brushes, and sandpaper ~$50</p><p>Total ~ $200 for the 8' long x 6' high x 12&quot; deep stained shelf (before tax)</p><p>Thanks for the instructable!! We love it! </p><p>Here are some photos:</p><p>Thanks!</p>
Looks great and thanks for the photos.
<p>What's stopping the bookshelves from collapsing sideways? Wouldn't a diagonal piece of support be needed?</p>
The shelves are clamped tightly between the uprights, and the friction between them keeps it rigid. Check out all of the photos that others have posted of their builds: no diagonals necessary.
I do not build things. Yesterday, I did. Thanks to your great write up I was able to follow to make a small version for what we needed. I used 3/8&quot; rod but everything was the same. I am looking forward to building higher and some L shape shelves. Hopefully I can turn some into good Christmas gifts. Thank you very much for teaching me this.

About This Instructable




Bio: Craftsman of fortune. Less is more, and simpler is better.
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