Cheap, easy, low-waste trestle table plans

 by aeray
725 bef and after, trestle table 043.JPG
725 bef and after, trestle table 046.JPG

Build an attractive trestle table for about $100.00, in an hour and a half, using common materials, and minimum number of tools. It is suitable for dining or as a work table. It can can be set up or taken apart in a minute or two, using no tools, and stores compactly.

There are several holes to drill, but absolute precision isn't necessary, and a hand-held drill will work fine.

This version is 30" high, 36" wide, and 80" long. It seats 6 comfortably, and 8 in a pinch. It is also easily re-sized. If you would like material dimensions for other finished sizes, just leave a comment or PM me. Comments and ratings are more than welcome.

For a similar shelving unit, click here.
For a similar platform bed, click here.

As a professional carpenter, furniture maker, and designer/builder, I see a lot of home carpentry projects that are grossly overbuilt and over-engineered. One of the goals of this Instructable is to avoid the unnecessary overbuilding that I frequently see on this site, and that I see every day working in the residential construction industry. Many of the building methods we (in the US) use today are horribly wasteful despite the advances that have been made in materials science and structural engineering, because most people in the residential building industry, from architects and engineers to carpenters, are mired in tradition, doing things a certain way "because that is how it has always been done", rather than consulting the best available science, or even questioning their own assumptions about "the right way to do it". I don't intend to knock tradition, either. Many of the tricks, techniques, and tools that I use daily are definitely "old-school", but seem to have been forgotten.

 
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Step 1: Tools and Materials

725 bef and after, trestle table 007.JPG
Tools:

Skillsaw, handsaw miter box, or power miter saw
Tape measure
Drill (drill motor)
1/8" (#10) countersinking bit, or just an 1/8" bit
1/2" drill bit
Screwdriver (hand or power)
Pencil
Square (if you are using a Skillsaw)
Optional: Jigsaw or bandsaw

Materials:

(1) 10' 2 x 4
(2) 8' 2 x 6
(24) 3"  #10 wood screws
18"  1/2" dowel
(4) screw-on rubber furniture feet
(1) 3'-0" x 6'-8" x 1-3/8"  flush, solid-core door slab
A small amount of wood glue, or just regular white glue.

A note on screws: I am a professional carpenter and furniture maker, and I make things easier on myself by NEVER using Phillips head screws. The Phillips head was designed to "cam out" at a fairly low torque for assembly line work before the advent of adjustable torque limiting drill/drivers. I use only Robertson square drive or Torx head screws, and save myself a lot of time and frustration.

Solid-core door slabs of this size are sometimes normal "stock" items at the lumberyard, but you may have to order it. Make sure that you specify very clearly that you want "an un-bored, un-mortised flush door slab, with no jamb". You can even order a pre-finished slab for a few bucks more, and save yourself some work. Different species of wood are available. I used plain old birch.

The 2x material can be of any species, but take a few extra minutes to pick straight and attractive boards.

The finish on the table is optional, and up to you. I spent about $50.00 on stain, varnish, and sandpaper. The top is simply varnished (3 coats), the trestles are Minwax Ebony, and the stretcher is Minwax English Chestnut (with 2 coats of varnish). I used Sherwin-Williams satin Oil-based varnish, but a wipe-on polyurethane would be easier, as would a spray lacquer like Deft. Sand the bare wood with 120-grit paper, no finer, and follow the instructions supplied by the manufacturer of whatever finish you choose. If you choose to finish the table, you should clearcoat every surface of each piece, but you only have to stain the surfaces that show.
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CementTruck says: Dec 25, 2010. 8:08 AM
Beautiful! Looks reminiscent of Japanese/Frank LLoyd Wright inspired design. My all time favorite.

What did you use for the stain on the trestles? I'm building a dining room table and matching buffet and I want to have a dark brown stain, and I want barely any grain showing as I am using cheap lumber.
aeray (author) in reply to CementTruckDec 25, 2010. 11:09 AM
This is cheap lumber as well. White Fir. I used Minwax Ebony for the trestles, and Minwax English Chestnut for the stretcher.
bnolsen says: Dec 27, 2010. 8:54 PM
Would something like this be solid enough to use as a dining table? Using a solid core door is pretty awesome here!
aeray (author) in reply to bnolsenDec 28, 2010. 6:29 AM
We'll be using it as a worktable, but, yes, it is entirely appropriate, and sized to be, a dining table.

The solid core door is the easiest, most affordable tabletop I can think of.
mhendrickson says: Jan 29, 2011. 12:20 PM
Just completed the table and it looks great. Needed for my home office. Used similar stains to yours minus the decorative cut out on the stretcher. My skills not ready for that. Still a great table. Thanks Aeray!
Pics attached including one of table in pieces minus tabletop:
P1280041.JPGP1280037.JPG
aeray (author) in reply to mhendricksonJan 29, 2011. 9:59 PM
Looks great! Thanks for the pics.
saidig says: Mar 26, 2013. 9:17 PM
This looks great!!! I did your bookcase and so many people love it. I keep showing them your instructions :)

I am looking to make a stand up desk. I work from home so the desk needs to be sturdy enough to carry both of my iMacs which together are 51lbs and little stuff here and there. Would this table be sturdy enough?

Also taken you up in your offer and if you think this would be a sturdy enough desk, what would be the material dimensions for a desk 39" high, 65" long and 30" wide (if leaving it 36" wide makes it easier I don't mind, I know at Home Depot you can special order any size door).

Thanks!
DavidAlex says: Oct 9, 2012. 7:01 AM
Do you think this tabletop from Ikea would work? http://www.ikea.com/us/en/catalog/products/50106773/
fethiye says: Sep 6, 2012. 1:54 PM
Do you think this construction would support a maple butcher block. Definitely not the most cost effective table top but durable. Right now I cannot access the information of how heavy such a block would be but definitely heavier than any other wood options out there.
aeray (author) in reply to fethiyeSep 6, 2012. 5:18 PM
Easily. Hard maple (most often used for cutting boards/butcher blocks) weighs a little less than 4 pounds per board foot. The door I used weighs 65# (2.36# per board foot) but the supporting structure will hold far more than that. I weigh 250# and have stood on top of this table several times.
RandomTroll says: Jun 4, 2012. 10:24 PM
This reminds me of the home-carpenter projects in popular magazines of the '50s and '60s that told you how to turn a door into a coffee table. They were so common 'Mad' magazine spoofed them with an article explaining how to turn a coffee table into door.
fatmansgarage says: Feb 5, 2012. 10:15 AM
Rather than chairs, a bench can be built using modified dimensions from this inst as well. In addition, I know it's an extra step, but for purely decorative purposes..1x1/4" decorative strip stained to match the trestle finish could be added to the finished edges of the table for contrast, giving it a further custom look for about $3.00 and an hour or so more of your time. Awesome Instructable series you have going here.
aeray (author) in reply to fatmansgarageFeb 5, 2012. 1:20 PM
Thanks! I considered the edge-banding, and would have added it if it was just for me, but it is difficult to make a good flush fit with the table top without first ripping a thin strip off of the door slab (all of the way around) to get rid of the slight round over. With the goal of only using simple common cheap tools, I omitted it.
orksecurity says: Nov 6, 2011. 10:12 AM
I definitely like the "less is more" aesthetic you've been maintaining for this series. There is a time and place for Fine Woodwork (which I do want to improve my skills on, now that I have space for a small workshop)... but there's also a time and place for woodwork that is Just Fine. And good design is applicable to both.

The "foot" of the trestle is a bit less than elegant, to my eye -- but immensely practical; unlike fancier designs, it's unlikely to interfere when you're trying to squeeze more chairs around the table.
kshadhavar says: Aug 24, 2011. 11:22 PM
My experience building things is very limited but I think i am going to attempt this. I will be needing a worktable soon and this looks about perfect for my needs. However, 80 inches is a bit long for my space. 60 inches would fit perfect. What kind of modifications would I need to make to shorten it?
aeray (author) in reply to kshadhavarAug 25, 2011. 5:08 AM
Buy a shorter door and make the stretcher 20" shorter.
yfisher says: Aug 21, 2011. 8:19 AM
Where did you purchase your door?
yfisher in reply to yfisherAug 21, 2011. 6:29 PM
We found out we can order a door from Home Depot. Did you cut your door down to make it only 30 inches wide. You state your table is 30 inches wide but you call for a 36 inch door...are we missing something? Thanks!
aeray (author) in reply to yfisherAug 21, 2011. 6:43 PM
The door isn't cut down. It is 36" wide, but in carpenter-speak a standard-height 36" wide door is called out as "three-oh, six-eight". A 5' wide by 3' tall window would be called out "five-oh, three-oh".
aeray (author) in reply to yfisherAug 21, 2011. 8:50 AM
At my local Pro-Build store, but any decent lumberyard should be able to order one for you.
dreaves says: Jul 18, 2011. 6:51 PM
Is this step missing instructions to fasten the bevel of the second 2x6 to the chamfered 2x4 with 3-inch screws? Also, when adding the "cap" of the shorter 2x4, I'm assuming that the short side of the beveled 2x6 aligns with the 1-inch line parallel to the edge. Is that right?

(This is the first place that the instructions have been less than 100% clear to me. Excellent descriptions and photos.)
aeray (author) in reply to dreavesJul 19, 2011. 12:05 AM
It is a bit unclear, but it's there: "... the matching 2 x 6, and attach it to the 2 x 4, using scrap 2x material to..." As to which edge of the 2x6 to align to the line, it doesn't really matter. Technically, the line should be just shy of an inch from the edge, because the goal is to center the 2x6 on the 2x4, and the cut end of the 2x6 is slightly wider than 1-1/2" because it is cut on an angle. The tolerances for this project don't need to be that tight though, because fit here isn't that importand and the off-the-shelf lumber has more variance than that on it's own.
Truehart says: Jun 20, 2011. 6:07 AM
Can you give a price breakdown? It doesn't have to be exact, just ballpark. I'm mainly interested in how much you paid for a solid core door.
aeray (author) in reply to TruehartJun 20, 2011. 9:24 AM
Door 88.00
2 x 4 3.55
2 x 6s 8.46
Dowel 2.59

quiviran says: Dec 25, 2010. 7:12 AM
Yet another use for the ever popular hollow-core door. Good one! Much prettier than anything I've ever managed.

Could you possibly add another picture of the table broken down as if preparing to move? Thanks.
aeray (author) in reply to quiviranJan 29, 2011. 10:03 PM
Another user, mhendrickson, has posted pictures of her table in the "broken down" mode, see above.
quiviran in reply to aerayJan 31, 2011. 5:33 AM
Thanks for the tip about the picture.

This deserves the name "nomadic furniture" but is more beautiful than most in that category. With appropriate scaling of the component parts, and the ability to produce different sized tops, this design could be desk, dining table, end table, coffee table or tv stand. It would be way overbuilt for most uses, but pretty to look at and easy to transport.
aeray (author) in reply to quiviranJan 31, 2011. 7:35 AM
Thanks, glad you like it.
aeray (author) in reply to quiviranDec 25, 2010. 11:11 AM
1) This is a solid core door.

2) I'm traveling right now, but I'll post one when I get back. It looks like two trestles, a top, and a stretcher.
quiviran in reply to aerayDec 25, 2010. 1:54 PM
It helps when I read the instructions. Solid core indeed. Thanks for the added pix when you get a chance.
astrong0 says: Dec 24, 2010. 5:56 PM
epic table :)
aeray (author) in reply to astrong0Dec 24, 2010. 7:38 PM
Build one and post some pics. Less epic than you think.
astrong0 in reply to aerayDec 24, 2010. 11:02 PM
Oh? How so, if I may ask.
aeray (author) in reply to astrong0Dec 25, 2010. 11:13 AM
It's cheap and only takes an hour and a half to build. I built a table a few years ago that took two weeks to finish and was sold for many thousands of dollars.
astrong0 in reply to aerayDec 25, 2010. 2:31 PM
Was it made of the same materials?
aeray (author) in reply to astrong0Dec 25, 2010. 4:02 PM
No. It was built of a 4" thick black walnut slab, steel, and two types of stone, and took 3 guys to move.
astrong0 in reply to aerayJan 29, 2011. 9:57 PM
still epic though.
astrong0 in reply to aerayDec 25, 2010. 10:33 PM
Ah, that would make more sense for the price.
jdege says: Dec 25, 2010. 3:19 PM
If it were me, I'd not do so much measuring.

Case in point: you're using measurement to locate the dowel holes along the edges of the 2x6's. If the dowels are to fit, these holes need to be precisely located. I'd only measure to locate the holes along one of each of the pairs of 2x6's, then I'd use dowel centers to transfer the locations to the other.

Ditto for the holes in the 2x4's that are supposed to match the dowel holes in the ends of the 2x6's. I'd use measurement to locate the center of each 2x6, drill the hole, and then use a dowel center to transfer the location to the matching 2x4.

I find I make fewer errors, the less measurement I do.
aeray (author) in reply to jdegeDec 25, 2010. 4:00 PM
Yep, but dowel centers are another (not very common) tool. I'm trying to keep it easy for folks, using common tools and materials.

The dowel holes in the 2 x 4s line up with the holes in the tabletop, not with the 2 x 6s. There are no holes in the ends of the 2 x 6s.
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