Chuck Box - Camp Kitchen

 by thetoolman
Contest WinnerFeatured
Problem: I want to go car camping but, don't have an organized way of dealing with cooking, eating and cleanup besides several cardboard boxes full of camp stuff that I don't know what it is. In other words, I'm starting from scratch. The last thing I want is to get the camp site and spend time digging through piles of stuff to cook a meal. I think you know where I'm coming from.

Solution: Create a portable storage container for camping related eating, cooking and cleanup tasks that:
1. fits in the bed of my pickup.
2. folds down for easy storage.
3. expands at the camp site to provide more work space.
4. contains all the basic eating, cooking and cleanup equipment.
5. built from common on-hand materials and keep costs to a minimum.
and lastly,
6. stores easily at home ready for the next adventure.

Too good to be true? well let's give it a shot. This is a prototype version and depending on how it performs out in the field, may go through some changes.

I've attached a working drawing with dimensions that work for me. You may need to alter them to fit your needs. Good luck!

Difficulty scale: Depending on your carpentry skills, I'm rating this a 6 out of 10.
 
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Step 1: Design - The Box

I spent quite a bit of time thinking about the best design that works for me. I found many good designs on the net and borrowed features from some and added many of my own. You may not like this design so feel free to change anything you like.

Design Criteria:
1. must fit stove and all cook/clean gear
2. must maximize storage space for large and small items.
3. must maximize working counter space.
4. must hold fresh and wash water containers.

The Box:
The 2 top panels fold out and are supported by the swing out doors. The doors double as storage space for cleaning and condiment items. I added bungees to the doors to keep things from rattling around. The large storage compartment has adjustable shelves as does the right compartment. Nesting cooking components saves space and the flip out door design allows easy access to all components.
bakdrft says: May 12, 2013. 1:22 PM
I can call myself an acomplished "wood-butcher" , My hat is off to you! Nice work!
chrisdp says: Nov 25, 2012. 12:25 AM
Thanks Toolman. Really well thought out. I am inspired to reduce my own camping kitchen clutter.
builddoll says: Aug 6, 2012. 5:26 AM
Looks good! the only improvement I would make is to change the latches. I don't know how smart the raccoons are in your area but here they would open up that box in no time.On our camp box we have hasps with small biner clips to hold it shut and safe from raccoons. Otherwise great design!!
thetoolman (author) in reply to builddollOct 13, 2012. 12:45 PM
Not a bad idea.
Barbarianantho says: Oct 3, 2012. 7:39 AM
While i like the look and functionality of your stand, it's the only part i feel needs an improvement. Back when I went camping with scouts our chuck box hand simple legs made of, if i recall correctly, 2x4s placed into angled slots. while in itself this isn't an advantage, the benefit was that these same legs were placed into horizontal slots immediately above the angled ones to become handles to easily carry the box into camp.
thetoolman (author) in reply to BarbariananthoOct 13, 2012. 12:44 PM
The object was to design a collapsible stand that would fold flat and store in about the same amount of room that the box took up. I'm sure that one might come up with a wide variety of different stand designs.
diyoutdoorsman says: Aug 2, 2012. 6:07 PM
Nicely done. How much does it weigh?
thetoolman (author) in reply to diyoutdoorsmanAug 3, 2012. 7:58 PM
Well, the stand weighs about 10-15 lbs and the box 30-40 lbs. Depending on your situation, it could have been made of lighter materials, this is a prototype.
thetoolman (author) in reply to thetoolmanAug 5, 2012. 4:26 PM
That's 30-40 lbs. full. less than 20lbs. empty.
warpspeed in reply to thetoolmanAug 5, 2012. 8:01 PM
Nice job! I built one years ago but I never thought of using hardboard to create movable shelves, that must save a lot of weight. Can you carry it loaded by yourself?
thetoolman (author) in reply to warpspeedOct 13, 2012. 12:42 PM
Barely, I use one of those collapsible hand carts from Costco.
atmooney says: Aug 4, 2012. 5:34 AM
Pretty cool idea! I like the "no rummage" part! I have two boxes of camp gear that I repack every time I camp, and never know where I put anything! This would solve that nicely! Well done!
thetoolman (author) in reply to atmooneyOct 13, 2012. 12:40 PM
One more thing, when I store it for winter, I write an inventory of all the contents and tape it to the outside of the box. I'm getting forgetful sometimes.
Penolopy Bulnick says: Sep 19, 2012. 2:31 PM
This is just amazing! So much thought put into it and it really shows!
godbacon says: Aug 7, 2012. 8:23 AM
I like a trivet to set hot pots on, It sometimes helps when cooking to let things stand or just to get them off the burner. It would be great to add one next to the stove. you could build it right into the surface. A peg hole and a dowel could set up into a paper towel holder when it's open. I like to have them right out in the open when Camp cooking. Great look'n go box, I wish you much success with the final version and hope my suggestions help.
thetoolman (author) in reply to godbaconAug 8, 2012. 9:43 AM
That's a great idea.
jessejames123 says: Aug 6, 2012. 8:01 PM
Just beautiful workmanship and thoughfull planning. Well done.!!!
thetoolman (author) in reply to jessejames123Aug 8, 2012. 9:42 AM
Thanks
jvilter says: Aug 5, 2012. 7:32 AM
Very nice project! My only comment is concerning the organization of stuff inside the box. I would make it a point to not mix cleaning supplies and foodstuffs in one door/storage area, especially if you have kids along with you. Other than that it looks spectacular.
thetoolman (author) in reply to jvilterAug 5, 2012. 4:25 PM
All of the cleaning items can be re-organized in a plastic box with a lid just as anything in the box can. it's shown here just to stage the photo.
jerhpk in reply to thetoolmanAug 6, 2012. 8:58 AM
Nicely done! I would also add some dish tubs for cleaning the dishes. The nice thing is that you can pack the cleaning supplies in these tubs (and then seal the tubs up so chemicals don't spill into the food) and add separation of foods and chemicals that way.

In one of the photos on the last page, it looked like the fold out table tops were starting to bend.  Did you have any issues with weight in testing?

For latches, did you consider rare earth magnets?  There's a couple of products out there that use the magnet to hold the door shut, and then a wand you apply to the back of the latch area (another magnet inside) that pulls the metal away from the latch magnet so you can open it.  This wand can be connected via string and stored by the handles.

Still a nice job!
Wizardofwesley in reply to jvilterAug 5, 2012. 9:58 AM
Good Point...
wolnut says: Aug 5, 2012. 9:04 PM
Very nice. Check out a mob in australia that make camp kitchens www.drifta.com.au I've had one for years and it's great. Cheers
caityjay says: Aug 5, 2012. 9:20 AM
This is great. I'm tempted to make one for crafting/sewing stuff (I would get more use out of that, lol). So useful!
chabias in reply to caityjayAug 5, 2012. 12:03 PM
Thanks an awesome idea, caityjay! Now I'm going to need 2 of these...at least!
Rowan_Winterhaven says: Aug 5, 2012. 10:07 AM
You've done an amazing job! I've been looking for a good chuck box design for years! Yours reminds me a lot of the one that my father made when I was a kid. He didn't have a stand or umbrella, though. The bed of the truck was "good enough" for him. lol

Wonderful instructable! Keep 'em coming!
Wizardofwesley says: Aug 5, 2012. 9:58 AM
That's a great project... Job well done:-)
Pandroe says: Aug 3, 2012. 9:13 PM
This is by far one of the best chuck-box designs I have seen. Great work!
thetoolman (author) in reply to PandroeAug 4, 2012. 11:06 AM
Thanks a lot.
mole1 says: Aug 3, 2012. 7:35 PM
Oooooh! Very fine!
Goldenlace710 says: Aug 1, 2012. 1:55 AM
I like it, the only thing I can think to add at the moment is a set of door/shelves to the back. This will add support to the fold out top, add more storage space, and allow you to make the top a little wider for extra work space. You of course can keep the flat back panel that is already there, just add two swing box style doors (Like on the front) on the rear and widen the top. Great pics btw. :)
thetoolman (author) in reply to Goldenlace710Aug 1, 2012. 9:00 AM
Thanks for the feedback. The doors support the top just fine but I guess I could add more if needed. I'm trying to keep the the overall dimensions within a manageable range to fit in my truck. Thanks.
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