3 Simple Ways to
Share What You Make

With Instructables you can share what you make with the world — and tap into an ever-growing community of creative experts.

PhotosPhotos

Share one or more photos of a project, recipe, or whatever you've made, quickly and easily.

Step by StepStep-By-Step

Share your step-by-step photos with text instructions of what you made so others can do it too!

VideoVideo

Share your how-to video. You'll need your embed code from a video site such as YouTube.

High Power LED Driver Circuits

Step 12Haha! there's an even easier way!

I'm embarrassed to say i did not think of this method myself, i learned of it when i disassembled a flashlight that had a high brightnesss LED inside it.

--------------
Put a PTC resistor (aka a "PTC resettable fuse") in series with your LED.  wow.  doesn't get easier than that.
--------------

ok.  Although simple, this method has some drawbacks:

- Your driving voltage can only be slightly higher than the LED "on" voltage.  This is because PTC fuses are not designed for getting rid of a lot of heat so you need to keep the dropped voltage across the PTC fairly low.  you can glue your ptc to a metal plate to help a bit.

- You won't be able to drive your LED at its maximum power.  PTC fuses do not have a very accurate "trip" current.  Typically they vary by a factor of 2 from the rated trip point.  So, if you have a LED that needs 500mA, and you get a PTC rated at 500mA, you will end up with anywhere from 500mA to 1000mA - not safe for the LED.  The only safe choice of PTC is a bit under-rated.  Get the 250mA PTC, then your worst case is 500mA which the LED can handle.

-----------------

Example:
For a single LED rated about 3.4V and 500mA.  Connect in series with a PTC rated about 250 mA.  Driving voltage should be about 4.0V.

« Previous StepDownload PDFView All StepsNext Step »
4 comments
Feb 21, 2012. 3:38 AMsunil85r says:
Hello,

I am building a constant power source driver for UV LEDs (4 nos) (High power 11W UV LEDs). The data sheets are as below.
http://www.ledengin.com/files/products/LZ4/LZ4-00U600.pdf

Could you please let me know if I can use your circuit for this.

Thanks in advance
Jul 4, 2011. 6:49 PMpeterlonz says:
This seems to me to be a very imprecise way of driving an LED.
Any key component with a set point that may vary by 100% is surely utterly useless.
You will not know untill you receive the PTC exactly what its trip point is.
The example shown raises more Q's than A's:
You may end up driving at the desired 500mA or the unwanted value of 250mA.
The circuit copied by the poster possibly employed this method but I'll bet the PTC 's were carefully sped'd & tested to be sure they were within an acceptable range, not something the hobbyist can easilty do!
Feb 11, 2012. 2:09 AMinnowati says:
Hi,I like your ideas.
In the battery pack of Laptop are Ptc used? You can take them?
Jul 19, 2011. 2:54 AMburton2663 says:
what do you suggest to drive 1 watt luxeon leds from an lm3915 output? tnx

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
524
Followers
47
Author:dan(MonkeyLectric)
Dan Goldwater is a co-founder of Instructables. Currently he operates MonkeyLectric where he develops revolutionary bike lighting products. He also writes a DIY column for Momentum magazine.