Latest Updates to this Instructable as of 9/12/2012:
1. There is a full 2BEIGH3 update here, along with a source for Nylon 3D Printing material here.
2. If you have a new 3D Printing material, there is a Safety Test Procedure for any new and previously untested material here.
As a sample of the unique new properties of just one of these new materials, Here is a 3D Print of a Childs NYLON Prosthetic Insole on the 2BEIGH3 3D Printer.
With the 3D Printer configuration of the 2BEIGH3, you will be able to print parts that meet much higher standards for strength, flexibility and pliability. You will be able to design parts that can take 100's of severe strikes from a sledge hammer and still have a soft velvet like texture.
You will be able to print parts that are almost equal to Factory Die Extrusions. And in some cases, parts that can not be Die extruded due to complexity. The term "delamination" will cease to be a concern.
Nylon and it's derivative polymers have some great features that can be modified with fill density and layer height. Imagine being able to print a permanent coffee filter, bearings that need no lubrication, pliable IPhone cases, extremely tough bands that are so flexible you can tie them in a knot and they'll still support 200lbs!
My hope is that people use this guide to bring their designs and projects to tangible parts and objects as paper and CAD designs are great, but unproven, till built.
My goal for this guide is to take the mystery out of both CNC and 3D printing in such a way as to eliminate that….”its all to overwhelming” feeling or thought.
Because there are several other specific machine designs out there, both CNC and 3D Printer, please refer to this machine as the "2BEIGH3" or "2 by 3" as I will within this guide.
Step 1: Goals and Approach
The process is going to be that we build a machine, to make a better machine to then build a slightly different machine. And while that seems complicated, it’s mostly nuts and bolts. I will try to specifically show you how to create or build the parts you need and where appropriate, provide detailed drawings and CAD files.
You’ll see that I have borrowed some ideas from others here on the Instructables web site, and if I forget to mention an already published detail, please let me know and I’ll update.
So before we get started, what exactly does a 2BEIGH3 look like?