First a short introduction:
I am Tristram Budel, I have been an instructables member for quite some time now but never uploaded a completed instructable.
I have a bachelor in chemistry and a passion for machining.
I still have my first Lathe, it is a very portable Emco compact 5. I have noticed that there are loads of these compact 5 lathes out there but unfortunately Emco has stopped the production of these fine hobby machines and I have found that high quality accessories are hard to find. Long ago I have equipped this small lathe with the original steady, which so far I might have used once or twice. Because it is absolute rubbish.
In this build I am going to share how I build a new steady for my Emco Compact 5 lathe.
Total cost: about 15 euro's in materials
Total shop time: about 7 hours
Total design time: about 3 hours
General rules of thumb:
Organic vapour mask when cooling with ethanol
Remove chips and cuttings with a dry clean paintbrush
Always clamp your work piece in a machine vice when tapping or drilling
Always use some cutting oil when tapping or drilling
Attached you will find all my G-code files, these work fine with EMC2 (thats what I use) mind you that the feed speeds in the files are much higher as recommended. I reduce the feed speeds to my liking in EMC2.
Step 1: Tools and materials
Aluminum stock 6060 10*100*150mm
Tool steel stock 10*10*300mm
6pcs M5*20mm hex socket screws
2pcs M5*30mm hex socket screws
3pcs M3*8mm hex socket screws
3pcs bearings 4x10x4 rs-components order nr 612-5802
Wabeco LF1400HS CNC mill (my pride and joy)
Some 80,250 sanding paper
6mm solid carbide flat end mill
3mm solid carbide flat end mill
2mm solid carbide flat end mill
4.5mm drill bit
2.5mm drill bit
5.0mm drill bit
8.0mm drill bit
Hammer + small aluminium round bar (I know not very subtle but it works)
Google Sketchup Pro 8