Compressed Gas Cylinder "Temple Bell"





Introduction: Compressed Gas Cylinder "Temple Bell"

I saw some fantastic "Temple Bells" at a local garden center that were made from welding tanks.  I really wanted one, but didn't want to spend $350 to get one. 

A few months ago, I came across an Instructable on making a compressed gas cylinder wind chime:  Using it as a starting point, I started working on my own. 

It turned out pretty cool.

Step 1: First Steps

I started with an old aluminum CO2 bottle from a kegerator setup.  I put an abrasive cut off blade on my table saw and started cutting sections off about an inch at a time.

I researched the length to diameter ratio of temple bells and found that most of them were approximately 2:1 length to diameter.

I cut the bottom of the bottle a little at a time until I got close to a 2:1 ratio.

Step 2: Finishing the Outside of the Bell

Once I cut the bottom off the bottle, I needed to smooth out the cuts and make it look better.  Using a pneumatic die grinder with Scotch Brite pads, I smoothed and rounded the bottom edge where I cut off the bottom of the bottle.

I also removed the paint at the top of the bottle, and ground off the numbers that had been stamped into the metal.

Using a cut-off wheel on the die grinder, I cut off the valve mount.  I then returned with more Scotch Brite and smoothed it over.

For a final touch, I used a swirling pattern with the Scotch Brite to give it the pattern on the outside.  People have told me that from a distance it looks dented at first, but it's actually very smooth to the touch.  It has a nice, almost iridescent, look in sunlight.

Step 3: Creating the Clapper

I was originally going to use a hockey puck as the clapper.  I was testing the sound of the bell with a rubber mallet, but it just didn't sound right.  I tried several other things to get the right sound.  In all, I tried a rubber mallet, a wood mallet, a heavy piece of plastic, and a regular claw hammer.  None of them sounded right.  They were either too soft, or to "clangy".  Then I tried wrapping a claw hammer with a leather chamois that I folded into several layers.  It was just the right sound.

I wanted to find something I could hang from the inside, was round so it could be struck in any direction, and was similar to the hammer in weight. 

I was able to obtain a spherical bearing.  I took the center out and it was perfect. 

I took strips of elk leather I got from the local leather store and wrapped the center of the bearing.  Then I turned a piece of wood on the lathe to form a core of the clapper.  It was slightly tapered to wedge tightly into the center of the leather wrapped bearing, and flared at the bottom.  After drilling a hole through the core, I added an eyelet to each end.

Step 4: Hanging the Bell

To hang the bell, I used eyelets, a threaded coupler, and some washers.  The bell hangs from one eyelet while the clapper hangs from the other.

I used some para-cord between the hanger and the clapper.

On the bottom of the clapper, I used some blue nylon rope and wrapped the ends with some string.

Step 5: Summary

I really enjoyed making this bell.  It's tone is just a bit below E flat and will ring for 10-20 seconds depending on how hard you ring it.

If I had to do it over, I would have used a small droplet of oil in the kerf while cutting it on the table saw.  It would have made the process smoother and faster.

The next one is waiting in the garage.  It's an old welding tank, so it's a different type of metal.  I'll do more creative design work on the outside.  I think maybe a scalloped bottom edge or even a cutout design in the side.  We'll see....



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    We have been playing around with several large oxygen and nitrogen tanks. It seems that whatever the length we still are in the sharp F range. Any idea why the length would have minimal effect on the note or am I just stuck with F. We're planning on using a copper based paint and patina for our finish. Thanks for the great ideas. Love the input on the clapper.

    I also was playing around ,,,,,,,,God was with me ..PLEASE read on ,,, 1 never use a acetylene tank it has a filler of white powder that is a mess and also acetone ,,,, TEASPOON will explode and kill you look on you tube ,,,,,

    When you open a valve on a high pressure cylinder as I did one day it never hissed any gas out so I figured it was empty ......NOPE !!! so I took a sawzall and began to cut valve off to scrap the dollar brass valve ,,,,,,,,,,I didn't think of rust ,scale and debris had stopped the valve shut ,,,,,, ti took off knocked a hole thur one half of a cinder block wall dented a steel door bounced off the walls as I hauled butt out of the shop and from a distance saw the tank finally spinning faster than I could imagine ...seemed like five min it came to a stop ice build up on the neck and I was shaken wondering what if ,,,,,,,I had been in the way ???? Just remember valves opened could be clogged up ..acetylene is not worth getting hurt over ....25 years ago I removed a valve from a propane tank ( large one 4 foot tall ,,,,by pinning it against a big truck s tires (road tractor ) a MACK ....using a 48 inch pipe wrench a 6 foot pipe took it out very slowly . then fitted a 3/4 in ball valve filled it with water , turned vavle shut inverted tank with over head crane. usng a air drill I drilled a3/16 hole in center of bottom ....note drilling off center will cause it to spin if any pressure then passed a torch over the hole no indication of any fuel I cut a larger 6in hole to weld a threaded nipple capped it welded a 1/4"coupling for equalizer line and proceed to weld a stand while the tank was still full of water after that was safe to fill with sand and use as a sandblaster ,,,,this is the only safe way of cutting or welding on a fuel tank .........hope this keeps some one from getting hurt ...also 20# propane tanks are bad of rusting out on bottom ive had many blow out during filling WORK SAFE take 2 think it thru

    I agree, it’s best to not use flammable gas tanks. I’ve made about 10 bells now, all from non-flammable tanks and recently obtained three CO2 tanks about 5’ tall and hope to make them in the Summer.
    Be careful, take your time, and enjoy the process.

    I run a fire safety company and have loads of old fire extinguishers kicking about. I might use some old 2 kg and 5kg CO2 cylinders for this and the windchime instructable.
    Also thinking of making a smoker from the larger water fire extinguisher cylinders.

    hey read how debris indicated no pressure till I cut the valve with sawzall abovethis post

    Could I have one of those? The valves are usefull, you can attach it to a water hose for one example.

    Absolutely, feel free to pick it up from Bristol or Tetbury in the UK whenever you're passing. :0)

    I'm new to this, so I don't want to make any dangerous mistakes. Should I remove the valve at the top of the tank before cutting the bottom open?

    Yes. Always remove the valve first. That way you know there is no pressure inside the tank.