Conductive Rubber: Make Touch Sensitive Robot Skin

 by mikey77
Contest WinnerFeatured
intro2.jpg
Make conductive rubber and use it to create a flexible touch sensitive robot skin. The resulting skin can be stretched across a frame or mounted on solid surfaces. It can also be mounted on curved surfaces or clothing.

It is touch sensitive and will produce an electrical signal no matter where you press on it.
 
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Step 1: How It Works

roboskinfin.jpg
edge.jpg
Step 1 pic shows a 3d exploded illustration of the layers that make up the robot skin. It was made using 123d. Thumb pic shows the edge 0f the finished robot skin.

Ideally, this robot skin could be 3d printed. With a more intricate pattern, the feel and resiliency of human skin could probably be achieved. Unfortunately, 3d silicone printing is beyond the reach of my limited budget, and as far as I know, no one so far is 3d printing conductive rubber.

Oogoo II-A Conductive Rubber
You can make your own conductive rubber from silicone caulk, corn starch, solvent, and graphite powder. This creates a silicone rubber which can be made thin enough to paint on or thick enough to cast into molds.

Oogoo II can be cast into sheets and then laminated to create a layered robot skin that conducts electricity when under pressure. The layers are designed to conduct between two layers, no matter where you press on the surface of the skin.
blissful2015 says: Jan 10, 2013. 8:35 PM
thank you mikey for hopping over to my ible and now i just opened a pandora's box! wow, thank you for the goldmine of inspirations here!

IBreakHeavyStuff says: Jun 3, 2012. 8:31 AM
Hi, do you have instructions an / or pictures (even better) of how you connected the wires? I'm not quite sure on what the circuit layout should be? I would have guessed (wrongly?) that you wired up the middle Oogloo2 skin with your active, and 1 or 3 with the other wire (so the circuit could go through 1 or the other)...?
mikey77 (author) in reply to IBreakHeavyStuffJun 3, 2012. 12:14 PM
You got it right.

Although it doesn't show the wires, If you look at the step 1 pic, the layer 2 and layer 4 wires are connected together and layer 3 makes up the other side of the switch.

The wires are simply glued to the edge of the layers using Oogoo II. But it would be tidier to embed them when the layers are being cast.
iceng says: Apr 23, 2012. 1:09 PM
Very neat product and ible :-)
valkgurl in reply to icengApr 29, 2012. 7:11 AM
Can I put in an "order" for some of this stuff to make a "feeling" prosthetic skin???? Would sure make walking easier for us gimps if we had a clue as to WHAT we were walking ON.

And imagine "fingers" that could tell you what they were FEELING.
Hom3rSimpson says: Apr 26, 2012. 8:05 AM
Can this instructable project detect where on the 'skin' it is being touched and then provide an x.y co-ord?
rsangeethk in reply to Hom3rSimpsonApr 27, 2012. 6:47 AM
if you want the xy cords..... there is lil harder job and simple technique..... just make this rubber smaller... so that you make them into pixels. this tech is mostly used in digital image processing..... better try this in your's!!!!!!!!! :)
Hom3rSimpson in reply to rsangeethkApr 27, 2012. 9:09 AM
I hope this is tongue in cheek. Why would you go to all that effort for such a poor result?
rsangeethk in reply to Hom3rSimpsonApr 28, 2012. 4:09 AM
this is digital image processing... no issues... it didnt tried b'fore.! just said as idea.. idea does matters rite?
mikey77 (author) in reply to Hom3rSimpsonApr 26, 2012. 10:19 PM
Not the way it is configured now.

It a little more complicated than simple resistance everywhere. No matter where you press on the square of skin it has a resistance of 300-400 ohms. Less if you press real hard. Pressure expands one layer and compresses two, so the resistance does not vary in a linear fashion.

To get more precise detection, the conductive layers could be divided into smaller squares with their own wires and tiled side by side to give better resolution.
Hom3rSimpson in reply to mikey77Apr 26, 2012. 11:27 PM
Damn, I wonder how hard it would be to develop this into being able to be more aware?
joen says: Apr 26, 2012. 7:56 PM
In step 5, Where is the fifth layer? I only saw four.
mikey77 (author) in reply to joenApr 26, 2012. 10:04 PM
Thanks.

I have changed it to say four layers.
Katzsta says: Apr 26, 2012. 8:00 PM
If I could give it 10 stars I would. Not only do you make a useful material (Oogoo) but u make something potentially super useful with it. Great job.
dreadengineer says: Apr 26, 2012. 7:21 PM
Cool! You could even extend this to localize the touch:

-Measure the resistance from the 4 corners

-Using the difference between resistance as measured from the right and resistance as measured from the left, you can figure out how far right/left the touch is, by using the known resistance of the material. (Higher resistance when measured from the right means that the touch is on the left.)

-Same for up/down

This method only works for a single touch, but could still be useful.
PS118 says: Apr 26, 2012. 8:34 AM
Excellent job!

I do have a couple of questions though (vaguely leading in the direction Hom3rSimpson was suggesting).

1) What is the approximate conductivity of the oogoo itsself in terms of ohms per inch?
2) Since the oogoo is squishy (scientific term), does its conductivity vary based on how much pressure is applied? If so, it might also be helpful to figure out the conductivity in terms of pressure per inch.
hammer9876 says: Apr 26, 2012. 7:39 AM
Cool! Congratulations on being "Featured."
deepcut71 says: Apr 26, 2012. 7:34 AM
So you basically want to make a sex doll :)

Seriously, though, this is very good, thanks for sharing.
WVvan says: Apr 26, 2012. 6:55 AM
Double Plus Good!
Geosync says: Apr 26, 2012. 6:19 AM
Conductive rubber? What's next, non-conductive wire?? :) Really nice job. Thanks for posting.
crackHacker says: Apr 25, 2012. 8:15 AM
could you add the wiring on the first pour? so it is in the goop while it dries? also does it need to be 3 layers deep with spacers or can you put a postive and negative lead on each side of one sheet and get kind of the same effect?
mikey77 (author) in reply to crackHackerApr 25, 2012. 9:19 AM
Yes.
Adding the wire or conductive thread on the first pour would be a more compact way to do it.

The skin conducts by pushing in between the insulating spacers. With only two layers and one set of spacers, there would be dead spots where you push directly on a spacer.
Orngrimm says: Apr 25, 2012. 12:59 AM
Plain and simple: Cool stuff! :)
Lynne Bruning says: Apr 24, 2012. 4:34 AM
Well isn't this the niftiest!
I must give it a try!!!

thanks!
belsey says: Apr 23, 2012. 7:26 PM
This is amazing! Such an incredibly cool idea with so many potential applications, made with simple, easy to find ingredients...
kelseymh says: Apr 23, 2012. 2:31 PM
Wow! What a great project, and very well presented.
boeietoch says: Apr 23, 2012. 1:30 PM
this is exactly what i was thinking for an use of the conductive Oogoo
just havent found the time to experiment with it
very neat job =]
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