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Construction of Two Portuguese Style Dinghies (Small Boats)

Step 8Sanding Fiberglass. yuck.

Sanding Fiberglass. yuck.
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After all of your fiberglassing is done, you are ready to sand and it smooth.

Because your fiberglass is now hardened and holding the boat together, you can now remove the ribs. If necessary, take out the screws and patch the holes with little pieces of fiberglass.

I have a little Ryobie orbital sander. I used 40 grit paper...a LOT of it, to sand the seams of the boat. I think I used at least 6 packs of the stuff between the two boats. Probably more.

When sanding fiberglass, please always use the following safety precautions:
1) Wear a respirator. You do NOT want microscopic shards of glass in your lungs. Very bad.
2) Wear goggles. You don't want it in your eyes either. Here, I sport Wonka goggles.
3) Wear long sleeved shirts and pants. I figured this out the hard way. You'll itch for days if you do not do this. It's quite uncomfortable.
4) Wear gloves. Same reason.
5) In this picture, I have my jackhammer ear protectors on. the sander is quite loud on 1/4" plywood. I reccommend this.
(Incidentally, I have retrofitted these ear protectors with headphones. I listen to audiobooks when I work. www.audible.com is a great resource for this.)

Ok. Safety taken care of. Sand away. Just make all the seams smooth.
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6 comments
Jul 31, 2009. 3:56 PMfakedead50 says:
What Do U Do About The Cracks On the Side Of The Boat
Jul 9, 2009. 12:56 PMrbodell says:
Like he said, wear long pants and shirt sleeves. tape the sleeves and pants legs around your ankles and wrists. Put a towel over your head and around your neck and tape it too. Any exposed skin cover with Vaseline. If you mess up and leave skin exposed, it will itch like you never itched before. rinse the area with alcohol first them cold water. NEVER HOT WATER. it opens the poors in your skin and the glass gets into them and it itches for days. Be especially careful about breathing the dust.
Jun 21, 2009. 9:55 PMthemonorail says:
will the boat work if i don't sand the fiberglass down? i really don't have the finances for a mask and all that business.
Jun 23, 2009. 8:25 PMthemonorail says:
great thanks. now about how much weight will this hold?

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Author:rook999
I like to make stuff. Mostly I work and work on our fixxer-upper house. When I can, I do more exciting projects.