This will explain how we re-purposed a hand drill to re-spool solder using a roboduino (arduino compatible), two servos, and a DIY encoder. While one could use TRIACs to play with the AC power going into the drill, just using a servo to control the throttle is simple and avoids the pesky high voltage.
Hand drills are pretty strong, hopefully this instructable will help others integrate it into other projects,... maybe some guitar pickup winders...
We also talk about using home made optical encoders, which can be used for all sorts of robot applications.
* Hand Drill
* Arduino Code
, arduino / roboduino, something to control servos
* (2) servos
, one for throttle, one to guide the solder (we used HS-311s)
* (3) Flanged Bearings
These are nice because the bearing can swivel in the flange, eliminating the need for precise alignment
* Various metal shafts
--you can get hardened precision shafts
from mcmaster, which fit exactly into the bearings. Getting a precisely sized, hardened shaft is more important if there are actual loads in the system (not here!) since the bearings will wear out otherwise. Don't try to hack saw these babies--you'll just be grinding down the teeth. Dremel required. A 1/2" shaft was used for the bearings and a 1/4" shaft to fit into the drill chuck.
* Shaft Coupling
- this is the key to avoiding any hard-to-do precision setup. If you look at the pic, the drill is off angle from the encoder shaft, but the rubber webbing in the shaft coupler makes this a non-issue. It also converts between the different shaft sizes.
* Double Sided Tape
- this worked great to hold the drill in place
* Laser Printer to make encoder wheel
and an opto interrupter
to count the ticks as it turns.
* Masking tape
to increase the shaft size to hold the solder spools
* LCD Screen, Female-Female wires, bread board, angle brackets, wood
* Hot Glue gun!
* Drill, Saw, Screws (machine and wood), Screw Driver