Convert a Train Table to a Construction Zone Table

27,099

71

27

Posted

Introduction: Convert a Train Table to a Construction Zone Table

My little guy likes trucks more than trains, so I thought I'd convert his old train table to something more construction oriented ...

Step 1: The Old Train Table

We had this really cool train table ... which he still uses, but he really like trucks.

I realized that the train surface pops out quite easily and has a nice frame for adding other things.

So I made a new wooden surface and painted it with acrylic paint to look like dirt and stone.

Step 2: Make the Styrofoam Hot-Wire Cutter ...

I made a styrofoam hotwire cutter from some aluminum frame and nichrome wire. A little bit of wood works as an isolator. And my battery charger was perfect for a DC source. Cheaper than buying a train transformer.

Edit: Some more notes on this ...

I picked up the nichrome wire from my local hobby shop for about $.65 per yard. The hardest part is keeping the tension on the frame since the wire stretches quite a bit when hot. You don't want it too hot where the styrofoam smokes. On the 12v setting, it drew about 1.5 amps with 1.5' of wire. Slightly higher current with a shorter length. There are other hot wire cutter instructables on this site which provide more detail on this step. If I was to go with an even shorter length of wire I'd drop down to 6 volts.

In retrospect, I should have made this frame like an X with a bungee on the bottom to keep the wire tight. But it was a hack for a quick one-off. Perhaps version 2 will be more versatile?

Step 3: Start Carving Your Hillside ...

I roughed out some Styrofoam insulation I had in the basement and used the hotwire cutter to carve it. Then we put a base coat of black on it. Erica was a great helper. With the base-coat, it looks like something out of Star Wars. Then some more paint layers for stone and dirt ... I really suck at this part.

Step 4: Glue the Two Together, Add Some Flocking and Stones ... and Done!

After some frocking and acrylic sealer, some rocks and toy trucks we are ready to go. I give it about a week before it's destroyed.

Share

    Recommendations

    • Microcontroller Contest

      Microcontroller Contest
    • Spotless Contest

      Spotless Contest
    • Science of Cooking

      Science of Cooking
    user

    We have a be nice policy.
    Please be positive and constructive.

    Tips

    Questions

    27 Comments

    this is awesome ! My little boy would love this. A friend gave me a train table and the top is damaged in areas, this is perfect for reusing that table !

    Forgive me, I can see it's been YEARS since you posted this but I am so excited to attempt this for my son! How did you adhere the insulation both to the wood and to itself? Thanks!!!

    @kspool, :) yeah, it's been a while. I think I just used some wood glue (or white glue). Foam-safe construction adhesive could work too, but it's likely overkill. White glue will work well with such porous material. Good luck!

    I have been thinking about doing this same thing for monster trucks... I was going to use paper mache.

    I am going to make one for myself always liked playing in the dirt but after knee replacment hard to manuver and yes I am an old kid and I know the grand babies will love it.
    JimG

    is it destroyed yet

    This looks great. My son has a train table as well. I'm a little concerned that mine would not come out looking as good. My son is more into race cars. I am wondering if I can do this, but make it into a high banked oval race track, either dirt or black top... We'll see...

    That's a great idea ... I bet that would look awesome. The Styrofoam cutter would make an excellent banked turn. Easy to paint and the grass would look awesome on it. Be sure to post pics if you do it!

    some scenery in the middle might go well with the grass, plus things like spectators would add to the effect.