Necessity is truly the mother of all inventions....and my case was no different.  About a year ago, I found myself with a dead battery for my Ryobi 18V cordless tools and no means of getting a new one as I was working overseas. So I came up with a setup to run my tools off AC (household current) safely and with no worries of my tools dying halfway into the job.

Now I enjoy all the benefits of battery operated power tools just as much as the next guy....They're convenient, flexible, and you can usually get quite an assortment of tools that run off the same battery.  Then the inevitable happens....you get the dreaded blinking set of lights on your charger and the batteries die out almost instantly. Your faced with two options.....Drop $50-$100 on a new set of batteries or try rebuilding them yourself.  Neither one of those two options appealed to me nor did I have the time to order the parts from overseas.  As anyone in my situation might do, I scoured the internet for an alternative solution.  I found guys connecting car batteries to their drill...ummmm no thanks.  Then I came across the idea of using an old laptop power supply in place of the battery.....The voltage seemed right, but alas the wattage was too small.  Even at 180 watts, the biggest pc power supplies couldn't provide enough to overcome the start-up current of my battery operated circular saw or angle grinder. 

The principal of the pc power supply was sound, I just needed something bigger.  After a little more research I found that the common everyday laptop power supply is what they call a "switch power supply".   Turns out, switching power supplies are very common everywhere in the world, affordable and come in a variety of voltage and power ratings... I eventually chose a 350w AC/DC power supply produced by a reputable company called Meanwell with a voltage range of 15-18volts DC.

Wiring of the power supply to a dead battery is very straightforward, but the following instructable goes through the details step-by-step.

Step 1: Electrical Warning

Before starting please understand you have a power supply capable of discharging 20Amps.  Although the setup is fairly simple, if you are not comfortable working with electronics, please seek professional help on this Instructable.

The cable exiting the battery and connector of the DC outlet from the power supply are made from an standard 120VAC wall plug.  The plug and cable was selected for ease of availability and to allow me to use a standard extension cable if needed.  For my case, I will be the only individual using this setup.

Under no circumstances would I plug an AC powered appliance, tool or otherwise, into this power supply.  If you choose to make this setup please think ahead who might be using it.  If there is the remote possibility of someone not trained to using this setup, I would suggest using a different type of connector and cable.  Something more unique but capable of handling the amps. 

One recommended cable is that of a twist lock generator plug. 
Made this works great,to note amazon has meanwell 24 volt power supply that adjusts down to 18v or up.NES-350-24 ...Amazing .I went with this so If I buy higher voltage tools in the future I can adjust it.I plan on building the ultimate portable charging station and cord powered DC tool kit.Thanks for posting this project..A thing to note for future builders. my fully charged batteries actually tested at 21v on meter ,this helped in decision to upgrade power supply.good luck
<p>I have a 24 volt cordless miter saw but I can't figure out the amps. I tried a 24v 5a power supply but that only moved the blade for half a second. Do you have any idea if 15 amps is enough or would I need more? Or is the problem something else entirely?</p>
<p>hi there. Did you have any luck with your mitre saw please? I have the same and very much want to convert it so if you cracked it could you please tell me how? :) Cheers, Bonzo</p>
Well the biggest reason I wanted to convert it in the first place was because the battery charger kept blowing fuses and the person who gave it to me got tired of dealing with it. I figured out the reason it kept blowing fuses is because there's a short in one of the batteries. So I never got around to trying another power supply and I'm still not sure how many amps is too much or too little. But my next attempt was going to be a 20amp power supply. Sorry that's the best I can do.
<p>seeing as how my 18volt dewalt cordless drill has a max output of 400 watts, (25amps, full load?), I would a expect a miter saw to draw a bit more power, but since it is at a higher voltage you need less amperage. Maybe try for a 20 amp powersupply. If you can find your exact product specs it usaully gives you the exact wattage output</p>
<p>Looks great! I have a cordless blender and I was wondering if you think that this would do the same trick. It seems to me that under load that cordless tools would draw similar power to that of this blender (rated 400W). </p><p>I have a quick question, though. The battery pack says 18V, do I need to get an 18V switch power supply or would a 15 or 24 work? Also, if I get one that has more power (say 450W) would it possibly overload the blender?</p><p>I plan on building a device similar to this one if it make sense to do so.</p><p>Thanks in advance for any advice...</p>
<p>(hope the answer is not too late) No, it would not be overload. Because the number, let's say 450W, is just about the max output capability of your power supply. the actual power output of your power supply is subject to the actual power consumption of your devices. For example, ideally, if your device consumes only 1W, then the power supply only outputs 1W. However, even if the device need more than 450W, your power supply will provide only 450W which is its max capability. Acctually, you will see the output voltage of your power supply drops since the output current comsuming is excessive .</p>
<p>Very informative, thank you I copied this but I used a 12 v 30 a transformer and turned it up to its highest setting 14.8 volts. The tools operate no problem and as I just do the odd job with them, it was cheaper than buying a battery as the transformer only cost $35.00 aud on ebay </p>
Do you think using the charging station would be a good &quot;power supply&quot; for wiring the battery to? There might be complications &gt;'m not aware of but it seems like it should work.
<p>My Charger died. Can I hook up a 19V laptop charger to charge up my power tool battery</p>
<p>Author skip one very important detail - this power source unit can work from 220 and 110 V, and by defaults switch set to 220.</p><p><br>&quot;I Made It&quot;. Applied to B&amp;D trimmer, 18v.</p><p>battery dies, and this solution costs me about same as 2 new batteries.</p><p>Some changes: <br>- solid box, can survive light rain/wet grass (I live in northern Alberta, Canada, so as long as box sitting on grass, it will be cold).</p><p>- cables to/from power source unit mounted with Ring Tongue connectivity terminals. <br>- no power switches (trimmer have safety for trigger)<br>- instead of sockets I used water-resistant cable mounts. It tight-fit enough so I can easily drag box and cables behind (but I try no to do it anyway)</p><p>I'll probably change construction a bit if I can find any better box for it.</p><p>Otherwise it not abused - trimmer works in 5-10 min sessions, so &quot;Mean Well&quot; rarely even warm.</p><p>DO NOT do it same way if you have hot summer - it can overheat in closed box.</p><p>s </p>
<p>Buy a Ryobi lithium charger and two of the newer ryobi batteries, you won't need more than this.</p><p>links.</p><p>http://www.homedepot.com/p/Ryobi-ONE-18-Volt-Dual-Chemistry-IntelliPort-Charger-P117/100634343</p><p><a href="http://www.homedepot.com/p/Ryobi-ONE-18-Volt-High-Capacity-LITHIUM-Battery-2-Pack-P122/204321540" rel="nofollow">http://www.homedepot.com/p/Ryobi-ONE-18-Volt-High-...</a></p>
Looks like the guys at www.losgatospower.com have built an industrial unit that actually provides more power than a battery. Only the dewalt 20v is available now, but it looks like Milwaukee and Makita versions will be available soon. Can't wait to get my hands on one of these!
<p>Wow that's expensive. $400 is eight 18v 4AH ryobi batteries if you order the two pack for $100 which is a smarter purchase.</p>
Wondering if anyone has tried upgrading the cells in a 18v ryobi pack??. I have 1 with a bad cell and am thinking about replacing the 10A/1300mAh , samsung 13Q to a 20A/3000mAh LG HB2. In theory this should more than double my operating time and add more available amperage.... Thoughts??
<p>No need, just but the new 18v 4ah batteries. Two pack is $100 so $50 each.</p>
<p>My battery pack is 18v, 1500mah which equates to 27 watts. Why do I need a 350 watt power supply if the battery is only capable of 27 watts?</p>
<p>mah = milli-amp hours. This is how long the battery will last under load (1.5A for 1 hour in your case ie battery capacity) rather than the max amperage the battery can deliver. Under load the drill will drain up to 20A or more.</p>
<p>I completed this project. I have a set of skil tools which are quite good. However, they were complete useless because of the battery situation. After the conversion, they now work adequately for the small home projects that I do a couple of times a year.</p><p>My setup looks almost identical to the instructable. The project was easy, quick and inexpensive. I cut through a rough cut 2x4 with my largest drill bit relatively easy and it wasn't even a wood bit. I cut through the same with the circular saw with some difficulty. I cut through the same with the recip saw pretty easily. That's all I need so, the project was more than worth it to salvage completely useless tools.</p><p>Having said that, JeremyA2 is right. The wattage/amperage is low. I wish i had gotten the SE-600-15 mean well power supply. It costs twice as much but, still about the same as a li-ion battery. I doubt the tools draw more than 40a. I think I'm going to call meanwell and see if they will do a swap for me.</p><p>Anyway, this instructable is awesome and the comments were also quite helpful.</p>
<p>I have a set of Black &amp; Decker Spitfire tools that I just picked up for free. One of the batteries I have managed to revive using my car charger but the other one is toast. I notice a lot of comments about the proper amps to get full power from your tools but I notice that you went with a unit that has 350W. Am I confusing Watts and Amp draw? I have seen people talk about only being interested in 400plus watts and others that say over 20 amps??</p><p>Do you find that you get full power and start-up with this set-up? if so, I don't think I want to mess around with my laptop converter, I will just drop the money and do this.</p><p>Thanks in advance.</p>
<p>Hey Ben,</p><p>I'm not familiar with the Spitfire line from B&amp;D.....Is it 18vdc?</p><p>Watts and Amps go hand in hand. A power supply rated for 350w will produce 19.4 usable amps at 18volts. A 400w supply will produce 22.2 usable amps at 18volts. (watts / volts = amps)</p><p>To answer your question regarding the performance of my setup, I've yet to stall the motor on any of my tools during initial start-up or under heavy loading. Recently I've connected a watt/amp meter to the power supply and both the saw and drill seem to consume the most power under heavy loading. But still no stalling and the performance doesn't seem to be deteriorating. </p><p>As for the laptop converter, don't waste your time....Been there, done that, and it will just stall under heavy load. The industrial powersupply mentioned in the instructable has built-in overprotection and I've spiked them over 40% on the rating without stalling them.....They are built for the abuse.</p><p>Hope this helps. Let me know if you need further help.</p><p>Franco</p>
<p>Great work, Franco. I haven't made it, but after an exhaustive search of the various options (rebuilding the battery with NiCd, LiPo, or LiFePo, buying new batteries), this is probably the most cost effective solution for getting new life from old tools for people who don't mind being attached to a box. I found good prices on the power supply (Mean Well model no. SE-350-15, I surmise) at Mouser and Jameco.</p><p>The voltage of these supplies being adjustable within a narrow range, I'd like to propose the possibility of moving up to the Mean Well HRP-450-24. The Mean Well chart says that its voltage can be lowered to 21.6v, and increased to 28.8 volts. Is this low number too high for 18v tools? My thinking is that if someone had 18v tools now, but wanted to move up to 28v tools in the future, this could cover both. (Clearly, 28v hasn't exactly caught on, though.) I'd appreciate the thoughts of someone more experienced in this area.</p><p>Personally, I'll most likely use the SE-350-15, a bargain compared to other options. A higher wattage model, the SE-450-15 is available for a little more money, for those those think they'll use the power.</p>
<p>I am decent when it comes to working with electricity but am far from a professional electrician. I can do normal household repairs and things like that, but I find this conversion to be a little intimidating.</p><p>I have messed around with power tools and small machines but not really raw power supplies like the one(s) used in this instructional. Recently, I posted an Instructable about <a href="http://www.instructables.com/id/How-to-Add-an-Air-Receiver-Tank-for-More-Compresso/" rel="nofollow">converting an air compressor</a> by adding another tank and increasing the capacity. Working with compressors and the possibility of exploding the tank didn't worry me as much as working with electricity like this would.</p><p>Basically, it comes down to not understanding the science of it enough. Do you have any tips or reading material you could suggest to an amateur electrician?</p>
<p> I like your approach to this Instructable. I will be using this on one of my other battery powered tool needs. The only thing is that I'm taking the lazy way out on the Ryobi 18V project as I found on eBay &quot;TWO Ryobi One+ P108 18v High Capacity Li-Ion Batteries P122 NEW&quot; for $82.50. These are 4Ah each and I have purchased 4 and all are perfect. These are just too good to be true.</p><p> As I said earlier, I will be utilizing your project on my other battery needs and I thank you for that.</p>
Hey Greg,<br><br>The price for Li-Ion batteries have dropped significantly since I originally posted my Instructable....Thankfully, it was just a matter of time.<br><br>Although I haven't invested in the new 18v Ryobi Li-Ion batteries, I have taken advantage of some of the smaller 12v Li-Ion options out there on the market, but not Ryobi. For what I do, the torque is more than enough and the weight and size savings is a great convenience. I'm sure one of these days I'll pick up some One+ Li-Ion, but it probably won't happen unless a big job come around to justify it. Too many other toys higher on my list.<br><br>Good luck with the setup and let me know if you have any questions. <br><br>P.s. I my latest rendition of this setup, I used a 50 caliber ammo can as the housing versus the cheapo plastic tool box. I also added a Watt meter to track current draw from the tool. Very happy with the results.
<p>Here's an image of the latest PS.</p>
<p>Very nice! In order to avoid an incidental plug in of the tool directly into a 120V outlet I use a Neutrik power connectors on my DC line.</p>
Good thinking....The subject of accidental connection to a 120v outlet has come up with some of my readers.....I suggested a twist lock generator plug but your connector is much slicker. Where did you buy the match set of connectors?<br><br>Franco40
<p>I bought male and female pair</p><p><a href="http://www.parts-express.com/neutrik-nac3mpx-powercon-true1-male-receptacle-power-in-20a--092-292" rel="nofollow">http://www.parts-express.com/neutrik-nac3mpx-power...</a></p><p>and <a href="http://www.parts-express.com/neutrik-nac3fx-w-powercon-true1-female-cable-connector-ip65-rated--092-295" rel="nofollow">http://www.parts-express.com/neutrik-nac3fx-w-powe...</a></p><p>sure, other options can be looked at, but I like how solid connection is achieved using this two plugs</p>
Awsome idea! I've thougt about this for my DeWalt 18V machines. <br>How did you figure out that 350W power supply was enough? <br>Did you measure, or looked up via specifications, or...?
Hi rijack,<br><br>As I mentioned in my instructable, I originally tried a 180W power supply from a high end laptop but it just bogged down with any load. I looked around the internet and found the 350W which gave double the amps. I figured 20Amps should do it and if it was overkill, it wouldn't be by much. The motors of the tools will only draw as much current as they need. My cordless grinder has the biggest motor....if it didn't stall under load then I'd be safe.<br><br>I plan on putting a Youtube video showing the setup in action. With that I'll put an amp meter showing the current draw at startup.<br><br>Hope this helps.
<p>I like this article, thanks for the instructable and the info in comments!</p><p>A friend gave me an 18V battery drill with exhausted cells for free and I would like to modify it to run from the wall outlet <em>without spending much on an expensive power supply</em>.</p><p>I have found some examples of utilizing spare components, could a pc power supply be modded for the task? Or maybe something similar that is easy to find? I have a dozen of these PC PSUs rating from around 200W to 500W though they provide 12 volts output.</p><p><a href="http://www.cleghornelectronicskits.com/cordless-drill-to-corded/" rel="nofollow">Cordless Drill to Corded - Modify Cordless Drill to Run from Wall</a> </p><p><a href="http://www.edaboard.com/thread212631.html" rel="nofollow">Power supply to my old Skil 2972</a> </p><p>Any ideas or recommendations? THX</p>
<p>Hey PC-Fan.....As I mentioned in my instructions, I found a 350w supply to be powerful enough to cover all my tools. A bigger supply like 500w would do the same job as the tool only pulls what it needs. Now for your question about using a 12v supply vs a 18v, you can try it although your tools might not perform 100%. I would suggest if you want to utilize the 12v supply, get a stepping transformer to bump the volts to 18.</p>
Hi Franco. <br><br>I have been trying this over the last couple of days with no results. I am trying to do this with dewalt 14.4v setup and have bought a hobby king switching power supply at 30a 14v-18v . But the unit has a o/c protection . Every time I put load on the drill it cuts the power supply out. I have tried thin leads and thick. Thin will run the machine but very weakly . Is there anything i am missing . <br><br>Please help <br><br>Fullfatc
<p>Hey Fullfatc,</p><p>Sorry to here you are experiencing issues....I don't have any experience with the models put out by Hobby King, but they are a pretty reputable company. Have you tried their customer support? I recently added a Watt Meter to my setup to monitor the output. It might be worth to check your amp output. The unit might be splitting the 30amp output 50/50%, but I doubt it. It could just be a defective unit from Hobby King. Can you give me the model number of your unit? Add some pics of your setup and I'd be happy to check it out.</p><p>F</p>
Hi Franco , <br><br>Thanks for coming back to me . I don't have any pics at the moment but the outputs don't split and my multimeter only goes to 10a so I can't check . It is the 13.8 - 18v 30a 540watt power supply. I have checked the voltage of course and wiring is good. But like I said if I use really thin wires it will run weakly. Thick wires will just cut straight out especially on circ saw and jig . It trips with overcurrent . What watts were you drawing at full torque
<p>Hi Fullfatc,</p><p>To your request, I took my circular saw to a 2&quot; thick piece of oak. Surprisingly, the current I read off my Watt Meter showed an amperage draw of 28amps (~530W) when I intentionally made the saw bind. The max rated draw from my 350w power supply should only be 20amps at 18v so either my meter is off or my power supply is over clocked somehow....Regardless, under normal operation conditions (i.e. not binding the saw intentionally) I have no problem cutting 2x4s or 3/4&quot; plywood with my Ryobi 18v saw using this setup. Could the overload protection of your power supply be a user variable feature? As for the wire thickness, I'm using a section of 16gauge extension cord from the power supply to the battery adapter. </p>
<p>Check out this website....</p><p><a href="http://nz.wellforces.com/resources/current-protection-o-c-p-overload-protection-o-l-p/226/#.VP3pUeG8qpo" rel="nofollow">http://nz.wellforces.com/resources/current-protect...</a></p><p>The power supply I have is &quot;constant current limiting&quot;....I couldn't find out what style the Hobby King version is, but since it was designed for charging batteries, it might have a different style overload protection. </p><p>The version I use can be bought for $50 on ebay:</p><p><a href="http://www.ebay.com/itm/Mean-Well-MW-15V-23-2A-350W-AC-DC-Switching-Power-Supply-PSU-/370888481484?pt=LH_DefaultDomain_0&hash=item565aad1acc" rel="nofollow">http://www.ebay.com/itm/Mean-Well-MW-15V-23-2A-350...</a></p>
Hi Franco thanks for the info you have been amazing I thought it was the oc protection I have bought a similar product to yours although it's only 12v dc converters are only rated to 10a over here . Hoping the 2v won't make a massive difference . Highly annoyed wouldnt think the oc protection would need thinking about . <br><br>
Hi Franco , <br><br>What I meant is the 12v unit is rated at 350 watt 30a but a dc to dc converter is rated to 10a so I couldn't use one . <br><br>
<p>Hey Fullfatc,</p><p>Sorry the Hobby King power supply didn't work out for you....I might have tried it myself if I wasn't so familiar with the Meanwell version. As for your new supply, I'm concerned with more of the 10a rating versus the lower voltage. Try it, but you might find the you don't have enough juice to overcome the startup current demand when you squeeze the trigger.</p><p>Good luck.</p><p>F</p>
<p>Thanks for the tip and your quick answer, Franco40!<br>A suitable step-up transformer / dc-dc converter seems affordable (~15$)</p>
<p>You can wire transformers of the same voltage in parallel; I have also wired transformers in series to increase voltage. I WOULD NOT RECOMMEND THIS IN ANY APPLICATION THAT WAS LEFT UNATTENDED!</p>
<p>@jenkinsdan Thank you for confirming this option! </p><p>I have thought about this but a friend discouraged me saying that this would not be possible. Minutes ago, following your advice I found a nice tutorial about this: <br></p><p><a href="https://www.youtube.com/v/jHeV405jerI&rel=0" rel="nofollow">Using Power Transformers In Parallel or In Series</a> </p><p>Kinda hazardous how the host uses live electricity while connecting wires but the video is very articulate and comprehensible. </p><p>__</p><p>I would make sure to avoid it but what are the risks of leaving the connected transformers unattended? Heating and fire? </p><p>I think I will apply the safest, simplest, cheapest method available, but it is good to know that this would also work!</p>
Wanted to let you know I realy appreciate you ingenuity and sharing in your tutorial on the ryobi. Followed your instructions and now have a functional power source. Thankyou!!!!!!
Hey Denis......Happy to oblige. Hope you get many years of service out of the setup. Keep a lookout for some new ideas I'm working on.
<p>So out of curiosity I decided to test this. Since I own the exact same <br>Ryobi drill used in this instructable I hooked up an ammeter in series between <br>the drill and battery. Before testing the amperage I checked the <br>battery voltage. This battery has not been on a charger in a couple <br>weeks and still read 20.0 volts. With no load whatsoever the drill <br>pulled almost 4 amps at full speed (20 volts x 4 amps = 80 watts with no <br> load). I then decided to simulate a load by trying to hold the chuck <br>from spinning with my hand as I pulled the trigger. I recorded over 20 <br>amps (My ammeter maxed out at 20) before I could even manage to pull the <br> trigger all the way and I wasn't strong enough to hold the chuck with <br>the drill running at full strength. So not even under a &quot;full load&quot; <br>this drill draws over 20 amps. (20 volts x 20 amps = 400 watts under <br>partial load). So even a 350 watt power supply would not provide as <br>much power as the battery would. You'd probably need closer to 500-600 watts to be completely equivalent.</p><p>In fact, if you look at Ryobi's actual corded version of this drill (</p><p>http://www.amazon.com/Ryobi-Corded-Drill-Driver/dp/B00GOZ2E7W</p><p>), it draws 4.5 amps at 120 volts, which is 540 watts.</p>
<p>I love the idea of having a 120V to battery pack adapter, and want one too just in case.</p><p>As an electrician may I strongly recommend that nobody ever uses solder on electrical connections that may carry more than 100W. It may melt and arc, causing a fire.</p>

About This Instructable




More by franco40:3D Printed Customized 91mm Swiss Army Knife (SAK) Scales Repair The Leg Locks on Your 728B Manfrotto Tripod w/ 3D Printed Parts Cordless Power Tool Conversion 18VDC to 120/240VAC 
Add instructable to: