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I made it at the TechShop (www.techshop.ws) in Menlo Park. The final project (main image shows a prototype) requires a large number of wine-b...
Take ¾” wooden board and mark-up for cutting in two equal pieces, each at least 3¾” wide by 22” long. Mark-up one of the halves for drilling cork-hol...
Cut board lengthwise with table-saw to make the equal halves. Clamp two boards together and drill all holes 7/8” diameter through both boards.
Take the ¼” plywood and mark up for the backing and alignment pieces. These can be a little over-sized as they will be trimmed later. Back...
Glue spacers in place, one to each board, at opposite ends. (Ensure that the cork-holes are correctly oriented.) Clamp together. Wait for glue to set....
Clean up cork holes using a sander (on a hand-held electric drill.) Glue backing pieces on the main boards. Clamp together. Wait for glue to set....
Trim edges of plywood with the sander.
Plane edge where alignment piece is to go. Glue alignment piece in place. Clamp, and wait for glue to set. Trim edges of plywood alignment pie...
Test with corks as follows. Put corks in all the holes in the section without the countersink. Assemble the two sections arou...
We are done.
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