Step 1: Aquire the materials
First thing was getting the major materials together. These where:
- 1" x 4" x 8' board of southern yellow pine. I could have purchased two 8 foot pieces of 3/4" square moulding, but decided to rip up a 1 x 4 instead. Half the cost, twice the material as the moulding. I picked up the 1x4 at Lowes for $4.75 plus tax. The moulding is $5.23 for 8 feet and you need two of them if you go that route.
- 1 yard of heavy duty clear vinyl that I picked up at Wal-Mart. Cost of $2.57 plus tax.
- box of (24)#8 x 1/2" panhead sheet metal screws. This was $0.83 plus tax. You need ten of them for this project but that's a handy size and style to have around so I don't mind the extras. I had just used up my old surplus in another project last week.
I decided to use 3/4" sq wood because that is what is available as moulding for those that don't have a way to rip up larger boards into smaller ones. Since a 1 x 4 board is in reality 3/4" thick by 3.5" wide, I just had to cut the board down to a 3/4" width and I'd have my 3/4" square.