This light box is cheap, safe and easy to build - I put it together in two hours.
A key part of this design is maximum insulation between the internal components and the outside. This is essential with any design that involves mains electricity.
As a consequence, all solder joints are located within the box, there are no metallic parts that protrude from the inside to the outside of the box, and the electrical cord was held in place with a cord grommet to prevent the cord being cut by back and forward motion.
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Signing UpStep 1: Materials and equipment.
A cheap student lamp ($10 AUD).
A strong, thick-walled plastic container with a transparent flat lid that clips in place. ($12).
An electronic cord grommet. (You can buy a pack of 10 for $4).
An energy-efficient light bulb. ($4 or $5, depending on where you brought it.)
Two-part araldite glue. (A bit under $2 for one pack)
A piece of waste polypropylene (Aka. part of a cheap cutting board I bought years ago in a dollar shop.)
Hot glue.
Shrink wrap.
Extra equipment included:
A drill.
A nibbler.
A wire stripper.
A hot glue gun.
A solder gun.
A hot air gun










































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Thank you so much for your time and patience in providing this tutorial. I do have a proper light box but at least now I know what to do with it should it fail.
Have a happy Holiday Season.
I wanted something that my wife could hold on her lap comfortably and safely - the big issue for me was that it have thick plastic walls and a nice, rigid lid.
We have an A4 (similar size to foolscap) printer, so there wasn't much point in going much larger than that. (An A4 page has about 1-2 cm clearance on both sides).
For a full T-shirt image, you'd probably want a light desk, rather than a light box. I've seen ones at my place of work (a high school), where someone cut a hole in a cheap ikea-type cupboard, fitted a piece of glass or Perspex over the hole, and fitted some lights into the top drawer.
DD