Create a Custom USB drive / Figurine out of Polymer Clay

 by brunoxyz
Featured
2010-04-22-21.15.49.jpg
  This Instructable shows how you can customize most USB drives and make them look like a figurine, statue, toy or whatever you can come up with. But most importantly, you get to bake your USB circuit board! 

 I had this ugly 2GB USB drive that I found laying around, and decided to do some experiments with it,  like  wrapping it in oven bake clay, which looks and feels like plastic when baked.

The yellow square head guy I created is kinda lame, I had this idea in my mind of some complicated Maya sculpture with different colors and layers etc. but the thrill to see if the circuit board survived the oven made me rush it.  But the important thing here is to show that you can do the same and do something that you like with your USB drive and clay.

IMPORTANT NOTE:  Proceed at your own risk.  This could be problematic because you will be baking a USB circuit board at a relatively high temperature (125°C) and short time in your oven and this could be dangerous for reasons unknown to me (maybe fumes from some components or blowing parts, someone correct me if I am wrong).








 
Remove these adsRemove these ads by Signing Up

Step 1: The Ingredients

  You only need two main ingredients:


- Oven bake clay ( I used  Sculpey, but there's also Fimo and others that should work the same)
   You should be able to find this at most craft and art stores around you.

 - A USB drive you can take apart. ( I will not go over how to take it apart because that is part of the fun and there are so many different enclosures that it would be pointless). You just need the internal circuit board.

You can use some tools to shape your little sculpture, or just your fingers. There are some nice techniques out there on youtube that allow you to create patterns, stripes and other cool things using multiple colors. This could be neat to try.

 I used my fingers and a couple of very simple tools that can be replaced with about anything.

You also need an oven, of course!   NOT A MICROWAVE!!!     but a regular one, where cookies are made for example  :)



comment moderator says: May 16, 2012. 6:51 PM
moderator for 10 months already
comment moderator says: May 16, 2012. 6:50 PM
hello instructibles.com
some usb flash drives work successfuly,my other usb works nice
but when i got another usb,it blew up my oven
anyway i use sculpey clay too
i used some air dry clay
comment moderator says: May 16, 2012. 6:45 PM
cool
dstanke says: Aug 30, 2011. 10:01 PM
I made these for my husband using polymer clay, but I didn't remove the original shell.I just made a case and glued it on with epoxy.See more at suzyhomefaker.bolgspot.com.
Picnik collage (33).jpg
joeythepainter says: Jul 28, 2011. 10:23 AM
p.s. I was able to literally give my Big Brother the finger for Christmas. Had some good laughs!
brunoxyz (author) in reply to joeythepainterJul 28, 2011. 1:24 PM
that's a good one.
joeythepainter says: Jul 28, 2011. 8:04 AM
My wife and I made these as Christmas presents last year, we had a blast, well received by the family. Thanks!

usb.jpg
brunoxyz (author) in reply to joeythepainterJul 28, 2011. 8:13 AM
that is so awesome! you guys did a great job, very skillful. I am glad my instructable was helpful :) I like the elephant the best I think, just because it has good memory.
joeythepainter in reply to brunoxyzJul 28, 2011. 10:21 AM
lol, the finger & artist palette ended up being probably the most functional as they're less weighty and plugged in without interference of things like tables or gravity. Fun to work on for sure, strangely though the USB packaging was all the same - but some had blinking LED lights/circuit boards, and others w/o lights were much smaller and easier to design around.

The walleye, which we gave to my Dad was one with the lights and I had one eye centered over the blinking light, so an unexpected special feature best viewed lowlight conditions.

Thanks again!
Windy Miller says: Jun 10, 2010. 10:07 AM
If you are not happy using clay that you have to bake, how about DAS clay? It air hardens, so no need to bake.. Just a thunk. Anyway lookup DAS clay on your favourite search engine or try this http://www.amazon.co.uk/Das-White-Air-Dry-Clay/dp/B000RL5GOC Windy
brunoxyz (author) in reply to Windy MillerJul 27, 2010. 12:50 PM
sounds good, never heard of that before.
ShasO Fish says: Apr 28, 2010. 5:54 PM
Any idea if two-part epoxy would work in the place of sculpting clay?
brunoxyz (author) in reply to ShasO FishApr 28, 2010. 8:27 PM
  No idea about that, but I wouldn't try it unless you were sure it isn't dangerous, those things have more dangerous chemicals I believe and could result in  disaster. 
ShasO Fish in reply to brunoxyzApr 28, 2010. 9:10 PM
I was figuring more on the Kneadite two-part epoxy (which seems safe enough), but I suppose it would probably be a good idea to check.

At the very least, sealing it with a few layers of matte gloss would probably take care of any problems.
brunoxyz (author) in reply to ShasO FishApr 29, 2010. 5:13 AM
hah, sorry, for some stupid reason I thought you were going to put the epoxy on the oven.   I think the only concern then would be electric conductivity, if the epoxy is conductive it could create some short circuit.
thepelton says: Apr 24, 2010. 12:19 PM
Your picture reminds me of the easter island stone head sculptures.
brunoxyz (author) in reply to thepeltonApr 24, 2010. 1:36 PM
 oh yes, I thought of those heads too once I was finished, it looks similar. 
thepelton says: Apr 24, 2010. 12:17 PM
I have been making roller seals, much like the ancient Mesopotamians, that leave a repeated raised image on a soft material.  I could use one to decorate a flash drive with this.
nickodemus says: Apr 23, 2010. 9:14 AM
This is nice! In case you didn't already notice, you used Instructables colors too! (orange/yellow) But does it still work after being baked?
brunoxyz (author) in reply to nickodemusApr 23, 2010. 10:13 AM
 haha, true, I didn't realize that till now.    and yes, it works perfectly, I even left files inside while baking and they were there afterwards.  Looks like USB drive circuit boards are not affected at all by such low temperatures (125 C)  for 15 - 20 minutes. 
Lance Mt. in reply to brunoxyzApr 23, 2010. 6:41 PM
 I'm feeling a Instructables Robot mold USB hack coming on..
craig3 says: Apr 22, 2010. 11:34 PM
This is pretty cool, good idea. Do you use sculpey clay often? if so you should make some more insteuctables on how to use different techniques with it and what not
brunoxyz (author) in reply to craig3Apr 23, 2010. 8:10 AM
 Hey thanks,  I am not very experienced with sculpey clay, I only use it once in a while, but the techniques seem to be fairly straightforward, you can find tons of these tutorials on youtube, just search for polymer clay, fimo or sculpey tutorials and you will see them.
Pro

Get More Out of Instructables

Already have an Account?

close

PDF Downloads
As a Pro member, you will gain access to download any Instructable in the PDF format. You also have the ability to customize your PDF download.

Upgrade to Pro today!