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Creating a bush knife with layered wood handle

Step 6Finishing the handle

Finishing the handle
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  • cutting_handle_square.jpg
  • taking_shape.jpg
  • handle_finished.jpg
Basically start cutting lengthways down the handle, work it into a basic handle shape. I used the bandsaw for this, but it's not particually safe to do so...fingers in vunerable places.

Work it down with a file or rasp until it fits comfortably into your hand.

I made the butt slightly crooked, and added some subtle grooves for my fingers and thumb. This is for my use, so it may as well fit my hand perfectly.

Once you're happy with the shape, start sanding. Try a long thin strip of sandpaper, pulling it back and forth around the handle to smooth out the curves. An occasional wipe down with a damp cloth helps reveal which areas still need work.

To strengthen the butt, I added a steel plate, made slightly smaller than the wood, which was then sanded down to fit the metal. Smear some rust protecting substance (wax?) under the metal before tightening it up for the last time.

Once you're happy then apply some polishing wax or oil to seal the wood and bring out the colours.
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Author:42ndOddity