Build a 400 lumen bike light in an Altoid tin for ~$50. The new incredibly bright, high efficiency LEDs by Cree, the Cree XR-E are simple to wire and are relatively cheap. Drawing very little power but able to output 100 lumen each at 350 milliamps and an incredible 200+ lumens each at 1000 milliamps these little LEDs are at least 30% brighter than last years best Luxeon LEDs. Power for 2 or more hours with 4 AA NiMH rechargeable batteries. Everything tucks neatly into an Altoids tin. Ride bright and never fear the dark again.
Parts List
- 2 x Cree XR-R Star LED (LEDSupply.com 2 x $8.49)
- 1 x 3023-D-100 Wired BuckPuck, 1000mA Output (LEDSupply.com $19.99)
- 1 Altoid Tin
- 1Minoura Mounting Bracket (for water bottle cages) (Nashbar.com $3.50)
- 1 Plastic 4 x AA battery holder (Radio Shack $1.50)
- 4 x AA rechargeable NiMH Batteries (multiple sources ~$7)
- Cree L2 6 degree optical lens (LEDSupply.com 2 x $2.00)
(others - solder, solder iron, 5/64 drill bit, drill, artic silver epoxy (preferred), LEDSupply.com )

Step 1: Drill 4 holes in your Altoid tin

Drill 2 holes in the bottom of the tin to mount the bracket which will hold the tin to your handle bars.

Drill 1 hole on each side, 1 for the wires to the LEDs and one hole to mount the dimmer switch which will control the LEDs.

About This Instructable


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Bio: Fat, old, and nearly bald, Pat O'Briant bumbled his way through an aeronautical engineering degree at an enormous state university which fortunately had an ... More »
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Tags: Bike Light
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