Step 7: Make the Scabbard

To make a scabbard for your sword start with a large piece of cardboard. It should be at least three times the with of your sword and six inches longer. Trace the outline of the blade on the card board. If there are any projections or jagged edges on your blade trace from tip to tip and ignore th gaps. This will make it so the blade can slide easily. Cut out the outline and use the inside piece as a template to make another identical side piece. Before you continue, take a long piece of cardboard and make a strip of as wide as the foam is thick at its thickest point. The strip should be taped along the blade edge of the scabbard perpendicular to the side piece. using the same method attach the other side. Now take a long strip of duck tape and put is sticky side up along the open edge of the scabbard. using smaller pieces attach the tape to the sides of the scabbard to make a "roof."   This "roof" can also be made with another strip of cardboard. The sword should now be able slide in and out of the scabbard. To finish the scabbard either ad a belt loop or a shoulder strap or both! 
its called DUCT TAPE. DUCK TAPE is a brand
It was originally developed for making amo boxes water tight (like ducks). As such it was refereed to as &quot;duck&quot; tape. It was also called &quot;duck&quot; because of it's fabric based that resembled cotton duck (canvas). It was later discovered that it works well on ducts too. Because that is now it's main &quot;official&quot; application it is normally called &quot;duct&quot; tape. However, I like to use the original name. Both names are technically correct.<br><br>Best,<br>-Pie
hmm more like a halberd than a sword but i like the idea!
The handle is not quite long enough for a halberd, but I do see the resemblance. It is styled partly after a sword from the anime Bleach.
ah, i thought it looked like that. but yea, halberd's are much longer....so a scabbed for one is redonkulus
its a good idea and i understand were you are coming from with the idea. Another idea is to use poly foam planks, i use two inch thick ones to make shields and weapons from. Just trying to pass one tips from one foam smith to another.
Wood is arguably the WORST core you can use for a padded sword of any kind. It's illegal in nearly EVERY game for a reason: It breaks. It splinters. Especially plywood. And with that &quot;half-tang&quot; construction, I have no doubts that sword will break at the handle. It's a nice idea, but don't expect any field-martial or Reeve to allow that sword onto a LARPing field.
Its not meant as a LARP sword. It is a simple alternative to the PVC boffer. I made mine for use as a prop or dueling sword. It is meant as a step up from a normal wooden sword in terms of safety, and as testing ground for sword designs before you spend money getting nice sword foam.

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