Step 1: Find a saw blade or tool missing a handle
Step 2: Shape basic handle shape
Step 3: Cut slot for blade and hole for screw
Once the basic form was set, I took the handle out to my band say and cut a slot for the blade.
Since this type of plastic becomes moldable at higher temperatures, I made sure to go slow here so it didn’t become too soft as I was cutting the slot for the blade. I then went to the drill press to drill a screw hole to attach the blade to my new handle. The same concern here for being careful when drilling the hole. I didn’t have problems with either situation, but wanted to point them out as it is a unique property of the material.