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Customizable Fleece Hats

Customizable Fleece Hats
You want to keep your noggin toasty in the nasty winter weather.
You don't want to wear a hat that looks like everyone else's hat.
You like lions (or dragons).

Now you can combine all of these desires into a simple, yet useful, item of clothing that's infintely customizable and tailorable to your (or a recipient's) tastes.

Disclaimer/apology: Since there's no limit to the variation on this theme, I've only provided the most basic directions. If you have specific questions on how I did certain things, I will be happy to try and explain it in a seperate instructable or through private correspondance.
 
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Step 1Preliminary measurements and layout

Preliminary measurements and layout
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  • hat diagrams1.gif
  • hat diagrams2.gif
  • hat diagrams6.gif
You will need:
Fleece
Sewing machine + standard sewing stuff
Scissors, measuring tape
Felt, buttons, etc for finishing touches

Think about what you want to make.

i.e. The lion hat needs a mane and a muzzle, in addition to eyes, nose and ears. I made the mane and muzzle from felt, since I did not wish to deal with unhemmed edges exposed on the outside of the hat.

Measure your head and add half-an-inch: this will be the length of your fleece. The height of the cloth will need to be 9-10 inches, for an adult.

Cut fleece.

Make ears, tails, spines, et cetera:
Sew your idea on to two pieces of fleece (or one piece folded in half), trim it, flip it inside out.
Place these items to the side.

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74 comments
1-40 of 74next »
Apr 30, 2012. 8:49 AMExquiseMarquise says:
There are the jellyfish hat and the yotsuba hat!
Feb 27, 2012. 1:16 AMExquiseMarquise says:
I love this tutorial. I made a polar bear hat since I only had white fleece and black felt, handmade (I didn't have a sewing machine back then) and apart from the handmade sewing it was really easy.
I did a small inside hem instead of a big one outside because I assumed the back seam would be visible on the back of the head with an outside hem. I also softened the pointy ends on the forehead by sewing a little longer and rounder down.
I am planning on doing a jellyfish hat, a Yotsuba hair hat and a Cthulhu hat (although I am still thinking about how I will put the tentacles, I think in your design it is too obvious they have been added afterwards - sorry) and will definitely put pictures of them as well.
Thanks a lot!
Dec 8, 2011. 9:06 PMNightElectric says:
I made a jackalope hat using these instructions. Will post pics.
Sep 29, 2011. 8:52 AMhandyjim says:
cool ive made a bunny hat ill try and put a picture on as soon as i can.
Jul 27, 2011. 1:24 PMlittledemonplusher says:
i like the roman hat the best!
Jul 26, 2011. 4:31 PMMauigerbil says:
I would do this with fleece because to me felt is itchy
Jul 3, 2011. 6:51 PMAwesome101 says:
i like the cow because haru is my favourite character in fruits basket <3



thnx 4 idea
Jan 18, 2011. 5:48 PMbass girl says:
when i first saw the hat, i thought that it was of kon. he is a stuffed anmal from a manga serius named bleah.....i was very happy. even though the hat was a lion, i still think it is kon
Jun 13, 2011. 8:50 AMchera3 says:
I only clicked because it looked like Kon :) Bleach rocks.
Feb 7, 2011. 5:53 PMAmberRawr says:
Must... Use... This... To... Make... Pikachu... Hat.
Oct 26, 2009. 12:28 PMchilde says:
Great instructions!  I used them to make a Gir hat (the robot dog from Invader Zim) for my best friend's ten year old daughter, and I had no troubles at all, despite my slightly wobbly stitching.

I chose to use a second colour of fleece to line the hat (mostly for aesthetic reasons, but also because it gets very cold here in Canada and the extra layer will be useful).  I suggest to anyone who wants to attempt this, definitely sew the two pieces of fleece securely together before you try to do any of the shaping darts, or the pieces will flop all over the place and be a total pain.

I also used some leftover little scraps to "stuff" the eyes on this hat so that they'd stick out and look properly bulbousy.  I think that this technique could be easily used to make noses, beaks, muzzles, ears, etc. that are more 3-dimensional:  just sew most of the way around the piece, then pack it full of stuffing before you sew it completely closed.
Jan 18, 2011. 5:45 PMbass girl says:
i love gir, so i might try to make a gir hat, thank you for the idea
Dec 3, 2010. 3:47 PMgemtree says:
This is totally cool but I want it to look like a mane on my head, not a head on my head. Can you cut it to go around the head more, incorporating the person's face into the design? Like this? (I hope this image add on works)
Dec 3, 2010. 7:14 PMgemtree says:
I was thinking to use furry material instead of fleece. Then bring the material down to frame the face.

Not sure I understand parts of the drawings in step one. Last two pictures do not make sense. Are these other pieces that are cut? What does 5ths and 6ths mean? And I can't figure how the ears are done. I am a bit dyslexic so I need more input to get some ideas.
Dec 4, 2010. 1:51 PMgemtree says:
I guess this would call for a different technique entirely, Thanks for the ideas.
Feb 8, 2009. 12:06 PMKeira_Yagami says:
change the colors a little bit and It will look like Kon!
Dec 6, 2009. 10:19 AMMehehehful says:
Hey I was just about to post that! I love kon. >.<

Aug 6, 2010. 10:34 AMhawkfrost64 says:
I was gonna say that too...
Mar 29, 2010. 8:10 AMCrazySheep says:
The grey mouse.... Yuki?! :D
Feb 15, 2010. 6:06 PMDuct Tape Dude says:

This is great! Would you happen to know how to make Headcrab legs or Metroid Claw thingies or Cthulhu tentacles...I have plans to make it far far FAR less cute than it should be....anyone with answers will get creds in an upcoming 'ible.

Jan 27, 2010. 5:28 AMRaekea says:
<3 Cthulu <3
Jan 27, 2010. 5:27 AMRaekea says:
:D Cthulu! Yes! HP Lovecraft rocks!!
Jan 24, 2010. 8:53 AMZotlink says:
 I tried to make the pattern 3 times already and it's never fit together properly... can you please clarify the instructions a bit? I REALLY want to make this hat :D
Jan 24, 2010. 6:20 AMZotlink says:
 How do we know how far down the little ridge/spike things are supposed to be?
Jan 21, 2010. 8:46 PMowenebs says:
haha! awesome instructable!
to me the lion hat looks kinda like pedo bear! im so gonna make that hat now!
Dec 8, 2009. 10:03 PMleifbus says:
 Awesome design!

I am trying to make a goat design, any ideas on the face?

I plan on stuffing the horns, I'm just not sure about the face.
Nov 29, 2009. 2:05 AMLaurenOrSatan says:
Thank you so much for posting this! I have been looking all over for instructions for it. I saw a hat like the lion one in a store for $35 and I was sad because I couldn't afford it. I decided to make my own but didn't know how. Now I do! Thank you!!!!!
Nov 9, 2009. 11:36 AMkgpelcz says:
I love this!!! Wow, thank you so much!! my friend just had a baby,and i'm a poor college kid, so this looks like the perfect thing to make without breaking the bank!!
Sep 26, 2008. 4:37 PMsabrina2 says:
This is so cute. I would love to make a lamb or sheep -any ideas would be appreciated Thanks
Oct 18, 2009. 7:39 AMlorwad says:
I think you could do a lamb with curly fleece (Hobby Lobby has a fleece that makes excellent bears) and with tear-drop shaped ears.
Oct 12, 2009. 3:34 PMGage987 says:
cthulhu eats souls cthulhu hat eats heads
Oct 7, 2009. 2:20 PMbluegorrilla says:
cool gooing to make one in school colors to look like a mohawk
Jul 30, 2009. 7:41 PMAlSparta says:
I LOVE THE Roman Centurion Helm! I AM SO MAKING THAT! THANK U SO MUCH FOR POSTING THIS!
Jun 5, 2009. 6:54 PMmaxwell_edison says:
two words: domo hat
Apr 4, 2009. 2:38 PM9ATICA says:
I had tried to make a lion but i decided not to, so i made a bear. The guy in the pic isnt me.
Mar 13, 2009. 6:50 PManimerika says:
I definitely want to try this, a cute instructable <3
Feb 15, 2009. 3:28 PMTeenDreamSequence says:
With some left-over fleece from a hat I made for a friend(before I discovered Instructables), I made a dragon hat following your instructions(after discovering this awesome site). I was surprised at how little time it took to make it, not to mention how much better it looked. Once I clear off my memory card on my camera, I'll try to add a pic or two.
Dec 3, 2008. 8:00 AMvickithebee says:
Thank you for this wonderful tutorial! I have made a pink kitty hat and a dragon ruff hat. So quick and cute!
1-40 of 74next »

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