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DIY Fix the d-pad on the Xbox 360 control pad (more than just sanding)

Step 2Sanding out the outer well

Sanding out the outer well
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Here we're going to sand out the outer well to add more room for the d-pad to move.

The picture of two controllers shows about how much sanding you should do by showing a before and after controller (look at the wall around the D-pad -- the top has already been sanded).

Don't worry about sanding too much, but do be careful not to remove anything from the inner circle or sand down. You're just sanding out and around. There are lots of tutorials and instructables about sanding, so I won't go into it too much here. I found it easier to carve out the space with a leatherman filing attachment and then go back in and sand with about 300 grit. Took me very little time. I also found it easier to move the controller while I kept the leatherman still, but whatever. This part isn't exactly a science.
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1 comment
Nov 1, 2011. 7:44 PMbkidwell says:
U KNOW WHATS AWESOME, WE BOTH USE LEATHERMAN WAVES THERE AMAZING

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