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DIY Flexible Printed Circuits

Step 3Print on Pyralux

Print on Pyralux
Draw up a design in any graphics program, then use the manual feed tray to print it on your Pyralux sheet in black. Cyan, magenta, yellow, green (50/50 cyan+yellow), red (50/50 yellow+magenta) also seem to work, just avoid light shades that are composed of tiny dots on a white background. Printed areas will be protected with wax, and wind up as copper traces on your layout.

Note added 3-7-08: Use "high resolution" or "photo" mode when printing. This printer setting is typically available in the "Print Setup" menu of your graphics program. High-resolution mode prints more slowly and seems to promote better adhesion of wax to copper.

10 mil (250-micron) wide lines and spaces were printed from a Tektronix Phaser 850, which is an older model.

In most Phasers the copper side should face down when it goes in the manual feed and comes out upside down. Give a little push if the manual feed cog has trouble grabbing onto the sheet (more likely with thicker sheets)
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Author:ckharnett