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Signing UpStep 1Buy hardware
2 x 1/2" thick, x 6" eye bolt w/nut zinc plated
2 x 1/2" nuts zinc plated
2 x Carabiners (locking ones are probably overkill, but get good quality ones that latch into a hook system when closed)
4 x 1/2" lock washers zinc plated
4 x 1/2" cut washers zinc plated
(image shows disassembled parts on left and assembled version on right. The washers will go on either side of the sheetmetal of the car.
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First, I would install a mounting plate to the underside of the vehicle. This is the same thing that they did on old cars for seats (and later on, seat belts). Get a super heavy gauge piece of steel, and weld it to the spot you're going to anchor the bolts. The piece should be as large as will fit, so that the force of an impact is distributed over a lot of space.
Second, I would use larger washers made of heavier duty steel. The Home Depot specials in this instructable just seem far too small to do any real good in the event of a catastrophic crash.
Lastly, I would use high grade steel eyelets with the eye welded together. This would ensure that the eyelets aren't unbent and release the car seat.
(I would also be sure that my carabiner is the heavy duty climbing grade. The one used in the photos looks more like the keychain grade ones I have lying around the house.)
Now, given those changes, I would be more than comfortable with having this system in my own 1960 vehicle. Why? Because first, it's as safe as you can get in that kind of car. Even seatbelts would have to be a custom install like that. Also, if there's a wreck big enough to dismount that system and mom and dad were in the car, that kid's an orphan anyways. The cars of that era were tanks. Sheet metal was several times thicker than what you might have on your 2012 Kia. There are no crumple zones or collapsing steering columns. My point is that in an accident, if you're hitting a newer car, they're going to take the brunt of the impact as your sturdy heavy steel on a boilerplate thick frame vehicle plows through their tissue thin steel and plastic unibody car. Any accident resulting in enough force applied to dislodge this system had at least one fatality associated with it. I'd just about guarantee it.
Over all though, this is a decent idea. With a little reworking, it could provide something that would at least allow the use of this car. I'm not saying that I'd drive the kids everywhere, every day in it, but it's a classic car. They get driven on Sunny Sundays and in parades.
I must confess that I clicked on this instructable just to read the snarky comments. However, I feel compelled to contribute to the discussion.
I have been a more or less active climber for the last 13 years and have to do quite a bit of on-site engineering for my job. I have witnessed materials failing under various conditions. I have been accused of over-engineering and probably rightly so. However, if the risk is low, I tend to give other's designs the benefit of the doubt.
My primary concern is the carabiners used. I agree with jclements6 that the ones in the picture are certainly keychain grade. They were probably just for show until proper load-bearing ones could be installed, and the child in question has outgrown the seat by now anyway. I just want to comment in case others want to duplicate. Any climbing/load-bearing grade biner will have either a pin or other mating surface that will allow the gate (part that swings open) to be held in tension when the body of the carabiner deflects under load and pulls on it. This actually makes it impossible to open the gate under load because the pressure against the mating surfaces effectively 'locks' the biner. They will also have a load rating stamped on the side, usually over 18kN or 2,000lbs (some steel hardware is marked in lbs for the static load, not kilonewtons for force). Also, I agree with mackamitsu that aluminum carabiners should be checked periodically under any circumstances, but especially if used in conjunction with steel. They will wear even from repeated low-force wiggling, ie. child in a car seat, cornering, etc. Steel-on-steel is always better.
On the anchor itself, I guess it all depends on the quality of the metal in the car. This one looks well cared for and not too rusty, but I would second (or maybe third) the recommendation of bigger washers. Lots of extra strength and peace-of-mind for $1 worth of hardware. Backer plates are probably overkill, depending on the thickness of the metal, but I would probably do it anyway. Also, the anchor would be stronger if a bigger bolt were used or the nuts were threaded as far up to the eye as possible to reduce deflection under load, but it too would probably be overkill. It is not fun to think about, but derek244 makes a good point; if you think about the shock load required to make that eye bolt elongate enough to fail being applied to the rest of the car and it's occupants, the picture isn't pretty.
Appreciate any comments using the setup below.
I have read thru most of the comments beside the point about this is not tested by professional and also metal fatigue at the point of drilling.
What if I do the following?
Instead of drilling an addition hole to the car chassis, I will reuse the car seat bolt itself. I am driving a mini MPV. the middle row car seat is fasten to a rail and in turn the rail is fasten to the body using bolt and nut.
I have check that the similar model that come with ISOFIX is actually fixing to the car seat instead of the car body. Even the current car seat bucket is also fix to the car seat.
I managed to find carabiners that are certified up to 2000lbs.
Assuming if I can find equal strength material to strap it around the rail or somehow secure this to the car seat system, how different is this compare to the the isofix.
I have try using the seat belt to fasten the baby seat, I am a bit concern as it still move around due to the way the car seat is design. A latch or something that can help to fasten it tightly will be excellent.
Appreciate all comments. If the car seat existing bolt is not strong enough to hold the force during accident, it doesn't matter whether the "new" latch is strong, it will still break, right?
I scout few cars with isofix, the hook that are used are so thin so I am really confused if it can actually even take a 1000lbs force.
Thanks.
The amount of technology in todays cars (crumple zones, SRS's, belt pretensioners, ABS systems, VSC systems, etc.) cannot be replicated and are much more of an issue in survivablity in a crash than this set-up will ever be. Loose and improperly installed car seats by parents far out weighs this type of modification. In 20 years we will wonder how we ever transported our loved ones in todays unsafe high tech cars and equipment.
I would recommend more than just heavy duty washers. A 3" square of 1/8" thickness steel plate welded to the underside of the bodywork would be at least adequate to distribute the forces and prevent deformation of the anchor point holes in the event of a collision.
(I'd consider it to be over-engineered, but my child's safety is worth over-engineering.)
Here are my concerns:
1. Latch systems are tested. Is this? Any part of it?
2. Look at those "eye bolts" notice how it is essentially a piece of metal bent to a circle. On impact would they bend out and release the car seat? How about at least getting them welded shut. Tie a cider block to it and drop it off a parking garage. Where does it fail?
3. They make "body washers" for the bolts of the seat belt. They are huge washers meant to distribute force so the bolts won't rip out of the body of the car.
4. It's just hard for me to take this seriously when you say something like this: "safe transport of my daughter while avoiding the expense and hassle of getting seatbelts put in." Seatbelts might be more expensive than your lag bolts, but they go in *just as easy* as the work you put in for this.
5. Did you consider actually buying a *real* latch anchor and putting that in? At least that way you get a tested product, some some hardware store mish-mash.
Sorry to sound harsh, as I said I thought about doing this myself. My wife, rightly, thought I was a moron. It's our kid we are talking about here.
Ok OK that said I take my dog on my motorcycle. See, I *am* am moron, don't listen to me.
2. The eye bolts are quite thick, and while they aren't welded, I think the amount of force to distort them would probably turn a human baby into jello.
3. Washers are a good point. I think mine are good enough and that's what they had on the shelf at Home Depot. Bigger wouldn't hurt.
4. Hassle = damaging the period accuracy of the car interior. Expense is about $25 per seat plus installation. There are no such things as accurate rear belts for my car. They simply did not exist.
5. I did look at getting a factory LATCH kit, but the dealers don't sell them. The best I got was the top latch anchor point retrofit kit, which isn't useful.
PS. yes, it's mom approved, though she's not an engineer either.
Bottom line, it's an antique car and this is the best way to put a car seat in it. Aftermarket seat belt kits would bolt in in virtually the same way and be ugly.
The human body can only withstand amount of G's (which are multiples of the acceleration due to gravity on Earth which is 9.81m/s2). The accident that killed Princess Dianna subjected her chest to 70Gs (according to PBS). Her car was going 80mph and essentially slammed into a concrete wall. Anything above 30 Gs is a VERY serious accident. Assume a head on collision in which the passengers are subjected to 50Gs. 50Gs (490m/s2) would be a passenger strapped into a car going 50mph hitting a concrete wall and the car and the car going from 50mph to 0 mph over approximately 3 feet (3.2 feet = one meter). That assumes the front of the car would crush 3 feet which is less true for older cars that do not collapse and absorb as much energy as newer cars) on impact. It also assumes the deceleration is constant over the 3 feet of deceleration. If a 40lb (18kg) human was strapped to a carseat and was subjected to 50Gs the resulting force on the human is 8899 Newtons (F=MA). Fasteners are rated according to mass (lbs) not force, however, to compute the force it is assumed that the "A" (acceleration) in "F=MA" is 9.81m/s2. So if a fastener is rated at 1000 lbs (453.6kg) the equivalent force would be 4449 Newtons. Assuming the force is distributed equally between the two anchor points, each anchor could be subjected to 4449 Newtons and combined 8899 Newtons and therefore the 50Gs. So one might decide to go with fasteners rated to 2000lbs for 100% margin. This is just a swag at the kind of calculations that one can make in convincing themselves that they should or should not do something like this. Or perhaps might influence your choice of fasteners. You should consider the same physics in deciding how the fasteners could be anchored to the car itself.
In full disclosure, I did something similar to my car. My child weighs 20lbs and all of the fasteners have 100% margin at 70Gs and I ran the normal lapbelt through the carseat too just to be safe.
As others have said, operating a vehicle alongside other vehicles is inherently dangerous and we take risks in most things we do. Slow down and drive defensively.
I suppose this is better than no car seat - or seat belt - at all, but there are good carabiners used by climbers who bet their lives on the things and there are cheap carabines sold at big box stores which are to be used on nothing heavier than keys.
I'm not an engineer. But I do have some recent experience with 1/2 eye bolts.
I don't believe that any survivable vehicular crash could exert enough force to cause those bolts to fail, regardless of whether or not they're intended for such an application.
Carabiners aren't designed to withstand thousands of pounds of force, and when you consider that this setup would be the only thing holding the carseat in the vehicle, failure most likely = ejection of the child and carseat.
I'm a child restraint systems technician and could never condone anything like this. If I was at a roadside check and a vehicle came through like this, the parents would be held until a vehicle with an appropriate belt system could come and provide transportation for the child.
Putting the extra money into seatbelts is the only way to make an older car safe for a child restraint, as well as the adults in the vehicle.
It's also worth saying that attaching a carseat by a method not approved by the manufacturer would completely void carseat warranty in the event of a crash, and you wouldn't know how the rigged system would even work until a crash - so your child would be the very first crash test dummy.
Lower anchors aren't any safer than a vehicle seatbelt, so there is no advantage to putting them in.
I understand that this is an idea meant to help parents, but if a parent were to do this and use a carseat this way, they would be putting their child's life in danger.
Maybe you could make a how-to about how to install seatbelts in older cars? Many of them have pre-designated locations and you can buy seatbelts and the assembly online.
http://www.patrollersupply.com/equipment/item_2604.asp
http://www.boltdepot.com/fastener-information/Eye-Bolts/Machinery-Eye-Bolt-Working-Load-Limits.aspx
What kind of force are you expecting to sustain? I can't believe the suggestion that a DIY steel kit would not be more than adequate, if not stronger. I am a helicopter mechanic and I am going to do this to my Cherokee. I have no qualms about it, fellow Marine's lives are in my hands everyday. Grade 8 steel hardware, what's the problem? Do you have stock in the manufacturers?
To be certified by the UIAA, the minimum shear strength for a Type K carabiner is 25 kN, about 5600 pounds. See pages 5 and 6 of that PDF.
I'd worry a lot more about the eyebolt than the biner.