Step 2Layout: Customizing your Cooler
First off we start by measuring our laptop to get the dimentions, mine is about 12"x14" so that is what I went with, obviously yours will differ. The initial design calls for a 12"x14" base with 1" piece folded under, a 3" riser section, and another 1" folded under section for the back. This is constructed out of a single piece of Plexiglass that is melted into shape with either a Heat Gun or Blow Torch. I cut the Plexiglass down to 12x18 as per the measurement we just took, 12" for the base + 3" riser + 1" for the front underfold + 1" for the back underfold = 18"?? Well, close enough, it saves me from making 2 cuts and that means one less opportunity to break the plexiglass. (I've cracked a lot in the past.) (Note: leave the protecting sheets on the plexi until the heating gun part to keep from scratching it up).
Score your plexi with a utility knife and straight edge, line up the scored edge face up with the edge of a counter or such and press down to snap the edge clean.
Next lay the plexi over the back of the notebook for fan placement. My Alienware has two intake areas on the bottom and the exhaust ports on the sides. Mark the corners of the fans so we can scribe the circles and cut them out.
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