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DIY MIDI Expression Pedal

DIY MIDI Expression Pedal
This instructable details how to modify a wah-wah pedal for use as an expression pedal. It's actually fairly simple, but you need to know how to solder properly, and have basic mechanical ability. Total time: 1 hour. Total cost: $0-$100
 
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Step 1What You Need

What You Need
Materials
Of course you'll need a wah-wah pedal. I used an original Vox wah from the 1970's. They make a reissue of this pedal that you can buy new for $100 or less. A Dunlop Cry Baby wah is basically the same housing so it will work just as well, and is even cheaper. I've seen them go for as llttle as $20 on eBay and in the pawn shops.

The potentiometer is the toughest item to find. I already had a suitable pot, but I imagine Radio Shack might be a source. You need a 10K ohm pot, such as used for volume/tone controls. The only problem you may have, is finding one with a long enough threaded shaft. It has to be long enough to span the mounting boss in the case with enough protruding to attach washers and nut. Use the stock pot as your guide.

You'll need one or two 1/4 inch stereo jacks, depending on which configuration you choose. Basically you can have just one input jack on one side of the pedal, or you can have an input on either side of the pedal utilizing the stock input/output jack locations. This makes more sense to me, and is how I did it, but you really don't need two jacks. Again, Radio Shack is your friend.

To wire it all up, we want to use shielded two conductor audio cable. You don't need much, probably a foot will be more than enough. I cut what I needed from an old mic cord. Of course you'll need a standard stereo 1/4 inch patch cable to plug the pedal into your controller.

Tools
Basic hand tools; screwdrivers, wrenches and/or sockets, safety glasses.
Soldering iron/gun and 60/40 solder.
Common Sense
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25 comments
Oct 8, 2009. 2:55 AMZevillano says:
Hi Sam,

I send you a PM but I'm not sure if you received it. I tried your solution to make work a handmade pedal with my PMC-10 but no success. I used a 100k pot and tried everything from programming to your instructable.
I want to use my pedal to send CC messages to a Tc Fireworx or an Axon guitar synth but I can't find a way to do it with the pedal plugged to the continuous controller jacks on the midi board.
When I read your instructable for the 1st time I thought EUREKA!! but I'm now totally dissapointed. The pedal works ok when plugged directly to the multifx unit  but no clue bout how to make it work with the PMC-10.

Which pedals do you use? only EV-5? could it be just a problem of pot values?

Any ideas/suggestions/whatever are allowed.

Thanks
Jaime
nopagona(@symbol)yahoo.com


Dec 27, 2008. 5:54 PMacousmatic says:
hey, just put it together. trying to use it with my ps-5 . it kind of works but instead of doing big pitch sweeps it kind of just warbles. then returns to guitar pitch. is there somthing i can try? not sure how the boss exp works but obviously not keen to spend! plus i dont have any other pedals that would utilise an external exp pedal. thanks for your help! great simple project by the way!
Dec 28, 2008. 10:17 AMacousmatic says:
ok thanks, prob not wise to head into my local music store with a multi meter and screw driver! :) wouldnt know the first thing about adding a second pot. do you think theres a chance i could damage the ps-5 by trying random pot values? thanks again. happy new year!
Nov 30, 2008. 10:00 AMmarkthomas says:
nice job man! but your website seems defunct....???
Aug 19, 2008. 11:25 AMavibank911 says:
do you think if you plugged the pedal into this:http://www.instructables.com/id/Easy-Button-Musical-Interface/
the only doubt in my mind is wether or not the keyboard will accept a potentiometer as valid,
normal keys are momentary swtches..
Apr 25, 2008. 2:23 AMKarmablock says:
Two questions. Will this work with a Boss PS-5? And if you don't use the stereo jack and wire it to both 1/4" jacks could you use it as a volume pedal?
Jul 5, 2008. 4:09 PMKarmablock says:
Actually the Roland expression pedal uses a 10k pot. I built one using your instructable and it works great. Thank you.
Jul 5, 2008. 2:06 AMJames Haskin says:
What a waste of a Vox pedal man. You could have sold this one and just purchased an expression pedal. :[
Jul 5, 2008. 12:09 PMJames Haskin says:
Your pedal, your choice :]
Mar 28, 2008. 6:18 AMTreviun says:
If I hooked this up to my computer + guitar, would it work with software such as guitar rig?
May 10, 2007. 12:08 PMjuandela says:
cool, i'm actually in need of a couple of expression pedals. i could use a pair for my boss rc-50 and yet another for my alesis qs6 keyboard. i'm under the impression, looking for malfunctioning wah pedals is a good place to start since we're basically scrapping all the guts. fair assessment?
May 10, 2007. 7:23 PMjuandela says:
i just watched a broken dunlop go for $20 plus shipping.....?.....? i've seen working ones go for that.
May 10, 2007. 7:24 PMjuandela says:
oh, and do you really mean "threaded post" or do you mean a pot like this...

radio shack
Apr 25, 2007. 4:04 PMgmoon says:
Thanks for the update, Sam. It wasn't intended as criticism, just a request for a little additional info ;).
Apr 23, 2007. 7:30 AMgmoon says:
This is really a variable-resistance expression pedal for a separate MIDI controller. Why not describe how it interfaces with MIDI controller devices, and list a few? [Just a note: your webpage doesn't display with firefox 2.x....]
Apr 23, 2007. 5:10 PMLasVegas says:
gmoon's right about the page... For some reason it doesn't know firefox can display frames.
Apr 23, 2007. 7:32 AMgmoon says:
Sorry, I bracketed that last bit, and it's interpreted as a URL tag....Ooops.

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