DIY More Efficient Long-lasting USB or ANY Charger by guysmilez
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In this tutorial I will guide you into making one of the most efficient long-lasting USB charger out there. At the moment there are two types of chargers out there.

The first charger takes a higher voltage and cuts the voltage down producing heat, in other words wastes energy, and as the batteries or source are put in use, the battery power beings to decrease to the point where the batteries can not power up five volts which causes you to switch batteries. But the batteries still have power in, just not enough to power your device so DON'T THROW YOUR BATTERIES AWAY.

The second charger I believe is a more efficient design such as a MINTYBOOST . It takes a lower voltage and it bumps it up to the voltage needed thus not wasting as much power. The only drawback is that you are now stuck with a shorter lifespan, which for some isn't bad, but I like the life span and the efficiency.

Here I will make a 4 AA battery charger using the "AnyVolt Micro" from Dimension Engineering. It will bump the voltage down while batteries are fully charged and then when the batteries reach a much lower voltage say half power it will switch automatically to bump the power up to a desired voltage. Thus using your batteries thoroughly.

While writing this I have run across another marvel from Dimension Engineering called the LVBoost. This device will run the batteries lower thus making your device run longer. BUT the device only goes to a max 5volts at 1 Amp so this will only work for devices that can operate at 5 volts, which would actually work for this project with a smaller battery pack. I wanted to make something that I could use 4 AAs or higher and be able to power something up to 14 volts.

There is also some minimal SOLDERING for newbie's!!!!
 
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Step 1: Materials

Materials
1 - USB Female Connector preferably one already wired and neat so you can put it in your favorite project case. (I used one that came with my motherboard) - $Free or cheap $3 USB extender
1 - AnyVolt Micro - $20-25 (the most expensive part but you'll make it up with those expensive AA's ur gonna be getting through time.)
1 - 4 AA Pack with batteries (built in On/ Off not required, but I figured I make sure that im saving power) - $4-5
1 - 10k Resistor - $pennies

Soldering Iron - $(should have one otherwise this may be the most expensive part)

Any Shrink Tubing if you choice - $again pennies
nodoubtman says: Aug 25, 2011. 9:54 PM
I got 3.55 V .. is it normaL??

Thank you!
CYa!
guysmilez (author) says: Mar 20, 2013. 4:39 PM
in can be if the any volt isnt set to 5v. adjust the anyvolt and a use a multimeter to get it to the right setting
pancho del rancho says: Aug 14, 2009. 9:20 PM
okay my cuz has a new i phone and shes going to europe and im making something like this but the total is 4.8 volts its just a battery holder diretly to the usb hub would that work effectively
guysmilez (author) says: Mar 20, 2013. 4:20 PM
thats works but if the batteries drop to a certain voltage the iphone and some other smart phones will not charge with the low voltage even thought the batterys arent dead
snowluck2345 says: Feb 1, 2010. 1:01 AM
 assuming that you are using rechargable batteries, and you want to keep this cheap, try putting 5 or 6 batteries in series and attaching a 5 volt regulator plus a resistor, effiency should be ok because you are taking 6 or 7.2 volts and stepping it down to 5
guysmilez (author) says: Mar 20, 2013. 4:21 PM
yeah i guess im trying to be green since using a resistor would waste power.
snowluck2345 says: Mar 20, 2013. 6:54 PM
first of all... this was a long time ago... second of all, how is using a resistor not "green" i stated stepped down, that implies a switching regulator, but instead of using a boost regulator you could use a buck regulator, which is in general much less expensive. The resistor is just to drop the voltage on the signal pins.
snowluck2345 says: Mar 20, 2013. 6:55 PM
aswell as instead of using a potentiometer like the regulator you have.
aoverman says: Aug 8, 2011. 3:22 AM
Just wondering how hard it would be to build this so it used 4D batteries instead of 4AAs?
guysmilez (author) says: Mar 20, 2013. 4:14 PM
sure dont see why not
eightnine says: Dec 24, 2012. 4:11 AM
This is exactly the kind of project I was looking for! I was wondering if I could adapt it to use different batteries like a laptop battery pack? What do you think?
guysmilez (author) says: Mar 20, 2013. 4:14 PM
sorry for late response. but yes you could as long as u can stay within the input voltage limits of the anyvolt. they do make a bigger version http://www.dimensionengineering.com/products/anyvolt3

that can take much higher voltages
pancho del rancho says: Aug 14, 2009. 9:35 PM
also were would u get the anyvolt like in a store i live in the U.S i searched it on radio shack but nada
guysmilez (author) says: Aug 15, 2009. 10:34 AM
no i couldnt find anyone that had it except some online robotic stores. and if wired correctly i dont know why a hub wouldnt work just becareful of using ur hub in conjuction with other devices and connected to your computer.
imakethings says: Jul 20, 2009. 11:04 AM
is there any alternative to he anyvolt micro?
guysmilez (author) says: Jul 21, 2009. 9:39 PM
eh only the bigger anyvolt lol not sure its why i used it
1nstru says: Jul 21, 2009. 6:36 AM
is this unit safe to use with recharable batteries, NiMH in particular? or will it destroy the batteries by deep-draining them like joule thieves do?
guysmilez (author) says: Jul 21, 2009. 9:38 PM
not sure but like on mine i had a switch in the battery pack that stopped any draw from the batteries at all.
abadfart says: Jun 17, 2009. 1:47 PM
so you can just connect the white and green to make it charge
guysmilez (author) says: Jun 17, 2009. 2:15 PM
worked for me but i put a resistor just to make sure nothing big would go through
abadfart says: Jun 17, 2009. 10:44 PM
did you put it between the white and green?
guysmilez (author) says: Jun 17, 2009. 11:18 PM
its all in step 4
abadfart says: Jun 18, 2009. 12:12 AM
thanks
imakethings says: May 15, 2009. 11:40 PM
Where is anyvolt micro avaliable in india?
guysmilez (author) says: Jun 17, 2009. 11:21 PM
im sure u can get it online some how
Retro349 says: Jun 4, 2009. 2:54 PM
Jailbroken, nice.
FeedTheGrid says: Apr 14, 2009. 3:11 PM
Very cool, James. I just emailed the AnyVolt Micro to myself. Maybe I should put one on The Green Twist Machine! FTG
eight says: Apr 10, 2009. 2:16 AM
Bravo !
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