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D.I.Y. Solar Setup.

D.I.Y. Solar Setup.
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  • Tracker setup.JPG
  • 12volt Fridge.JPG
This instructable will tell you how I went about building a 12v Solar setup to run my Air Cooler during our hot Summer and a 12v 120 litre Fridge/Freezer during the cooler months.

It will include some of the things I got right and the things I got wrong while building my "Sun Suckers".

Please keep in mind that I am not qualified in this area and that my methods were based on a "research then trial and error" system.
Please use the ideas presented as a guide and improve on them wherever you can.

I won't be covering "in detail" panel building as such but will include helpful stuff (mostly discovered by the afore mentioned "trial and error' ) that wasn't covered in the many panel building Instructables and articles I read while doing my research.
 
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Step 1Get The LED Out Contest.

Get The LED Out Contest.
I've entered this 'ible in the above contest because the Solar Tracker relies entirely on 2 LED's to do it's work.
The LED's are directly responsible for adding approximately 40% to the systems output.
If either of the LED's were to fail the Tracker would not work.
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79 comments
1-40 of 79next »
Sep 16, 2011. 5:56 AMcararta says:
A lot of interesting work. I need really detailed instructions. I'm setting up a website about Solar to help spread the word. We need to get off our duffs and get this done. Depending on unfriendly other countries for our energy is out. You can check it out at http://skippersbestbuy.com/ . Found a guy from Minnesota who is selling plans for solar and wind....says it cost him less than three months electric bill to quit paying an electric bill and have the electric company begin paying him....Cararta
Aug 2, 2011. 12:31 AMcaarntedd says:
This is a good detailed instructable. I've been thinking about offsetting some of my power bill with a system that isn't tied to the grid and supplies the air con or fridge or hot water or something. I know there must be a better way than buying the commercial stuff. Thanks.

Where are you located in country NSW?
Nov 3, 2010. 1:39 PMtbone56 says:
Rob,
Thanks for sharing this instructable.
I have a question about the solar tracking.
Generally, do the panels rotate on only 1 axis or do they need to move on 2?
Tom
Mar 4, 2010. 8:55 PMLVGene says:
Credits from your supplier?  .. ummmm  You really need to KNOW what your LOCAL power company policies are. 

Personally I would ask for everything on paper.  No Telephone calls.


Mar 23, 2010. 8:27 AMLVGene says:
Good going Rob..  But as I wrote in the above message.  You need to check with your local power companies to see what is going on. 

Sounds like I need to live in AU.  Here in Las Vegas NV USA.. we are paying nearly the highest price for power in the US.  1.21 per KWH.  

Because of medical problems.. I have a very hard time with the HEAT.  Last years power for my home and A/C was over $500 USD a month!!   Inside we kept the temp around 77.

-------------

I bought my friend a Wind Turbine (missouriwindandsolar  -dot- com) for around $700.   It is a 1000 Watt (up to 1400 watt) Custom LOW WIND turbine. (how cool is that!)  Going to set it up on his Rural property and see how good it really is.  $700 is a very low price for such a turbine! 

If his performs well over the next 6 plus months.  I'll see about installing one on my home here in Vegas.   I live very NORTH here in the Valley.  We get a lot of wind up here.  So the investment = returns should be better than solar.  The only problem is maintenance.   Solar when grid tied is usually maintenance free.

Thanks for the reply.

GENE
Sep 26, 2010. 10:16 PMcboz says:
Hello LV Gene,

How has the wind turbine been performing? It been almost six months.

Any info would be appreciated
Jan 25, 2011. 8:22 PMLVGene says:
Man.. so much for the Holidays. Sorry for the really late reply!

The wind turbine continues to work AOK.

Unfortunately the way its wired up.. (there are solar panels on another circuit) I'm not able to see how much power it brings in.

I'd like to add that any owner would most likely have to:

Do a close visual inspection of the turbine. Make sure all the nuts are still tight. And re-grease it. At least once a year.
------------

Our air conditioner finally died in November 2011. We got an incredible DEAL at only $6500 installed. Costco was hawking a place that wanted almost twice as much for less. Go Costco huh?

Since the replacement.. Our power bills have dropped to the lowest they have ever been. It isn't summer yet.. I'm sure that we will be nearly HALF of what it was last year. $$$$$ SAVE MONEY check your existing air conditioner.. etc.

I really want to move into an EARTHSHIP home. Check that out. earthship.com. No utility bills. Totally off grid.

If our finances come together.. me and the wife may do that. Get the hell out of Vegas and move to Taos NM.
Jun 24, 2010. 1:58 PMJon B3 says:
Hi Rob, You might be interested in this VAWT Jaycar (Aus) now sell (cat MG-4570 $400), it's really meant for 4WD and camping but could work as a small home system. It's only 50W but being VAWT wind disturbances have little effect. I'm getting one when I save up a bit. : )
May 20, 2010. 9:59 AMLVGene says:
Rob...

Man I am SO SORRY for not getting back to U sooner.  I've been either SICK.. laid up in bed for weeks.  Or crazy busy.  In fact I'm running out the door for a frantic 7 day business trip.

We did Indeed get the 1000 low wind turbine up and running.
http://www.missouriwindandsolar.com/Diagrams_Facts_sheets.html

It went up just as advertised.  The sellers are pretty unique.. AND their product is what it is.  In this case you DO get what you pay for.  That aside..  It is a very GOOD low wind generator!  It "Does the job" that much higher cost generators do.  I highly recommend it.. if you follow their (crummy) instructions to the letter.  Use their suggested Welding cable (remember I'm not a tech person) etc.

My friend who I gifted it to.. is going to replace the wire (he was trying to save money piecing together several wires.. now he is going to use ONE LONG wire).  Duh..  Trying to save a nickel cost us probably 10 hours of sweat!

To directly answer YOUR question.. This requires 6-8 MPH to get ANY power going.  Which compared to OTHER systems is fantastic.  Most won't even kick in until the turbine spins up to 25 - 30 mph. 

Missouriwinandsolar.com are the REAL deal.. and I suggest you give them a go.  But like I wrote above.. please PLEASE don't cut any corners.  Use the right wire.  Their choice for Pipe is a good one..  They bring a lot of direct experience to the table.. use it.

Take care.. got to run!

GENE


Dec 4, 2010. 8:51 PMJames Doolen says:
You are not suppose to scrape off that white stuff on cells. They say it is silver.
Dec 2, 2010. 4:22 PMsbdesigns says:
Dodgy Bros. Classic!
Aug 8, 2010. 1:50 PMzipknitter says:
This looks like a great project. We were given about 50 of the small solar panels that are used on electric fence chargers and have put a couple of them to use as radio chargers for the big boombox radios I like, but have a lot that we just couldn't figure out how to use. Would like to wire them in series, but everything we've read says that it would be foolish to use such low powered panels. Do you think we could use them in a project like this or would we just be wasting our time? We have 43 of them that some local ranchers gave us when they upgraded.
Dec 3, 2009. 8:55 PMfeweeks says:
 Medium Density Overlay (MDO) might work as an alternative to plywood. It's used in making highway signs and is available at home stores.
Aug 11, 2010. 7:56 PMGrouchy1 says:
Medium Density Overlay IS plywood, with a paper face overlaid on the plywood substrate with an exterior grade adhesive to make it paintable.
Aug 8, 2010. 11:02 AMStuNutt says:
We're not supposed to use Tin/Lead solder these days - the lead is toxic. However, I can never get decent joints with this "new-fangled" alloy, and the tube for hte tin/lead solder is a bonza idea!
Aug 9, 2010. 2:20 AMStuNutt says:
Even using a small gas torch I have trouble soldering copper with the lead-free. As I'm over 60 now (!) I think I'll stay with Tin/Lead and just take a few sensible precautions. During my life so far I've probably been exposed to far more poisons already! Thanks.
Aug 8, 2010. 7:12 PMMadCobbler says:
As I understand it lead/tin solder is only illegal for use in consumer products for sale. Used for personal projects and repairs it is just fine, and if used in a well ventilated area as any type of solder should be, it posses no significant hazard. I have enough of the stuff that I will probably never have to switch to the lead free solder for my projects.
Aug 3, 2010. 10:19 AMgwaligorski says:
What are you using as your battery charger?
Jul 12, 2010. 4:12 PMSkai says:
Hey, I'm really happy that you are so commited to this and have gone through a real journey. This is something I, and a lot of people, dream of doing, and honestly a lot of people are scared and need the experience of someone like you. I have come across this and I'm starting to learn a lot more about solar energy and I really really want to add solar power to where I live as soon as I can. I have a question - you say that tedlar can enable you to create a "professional" grade solar panel, but I'm wondering exactly what that means for the average person out there. Do you have any idea how much energy or efficiency you would get out of tedlar? Would you mind comparing it to the cheaper materials you have mentioned? Thank you very much duke
Apr 9, 2010. 4:55 AMmatse9999 says:
how do you measure the charging time?
Jul 10, 2010. 6:00 AMCameronC says:
At a guess, total battery bank capacity (Amp hours) * Amps input. Amps * Volts = watts and Watts / volts = amps, therefore for a 12v system with a 1200 watt output (100 amps) , it would take 2 hours to charge a 200 A/h battery bank. Methinks.
Jun 23, 2010. 2:12 PMSinAmos says:
Thank you for putting the work and effort into this guide. I am combing through it for future plans. Good work.
Jun 14, 2010. 7:43 AMnasrudiin says:
Great stuff I recomment A+++
Jun 13, 2010. 11:01 AMbiometod says:
Good stuff. Thanks
Apr 9, 2010. 8:12 PMmatse9999 says:
i mean how do you compute for the charging time?
Mar 14, 2010. 10:02 AMkb0sqw says:
great idea but you might try putting a frame around the setup with low iron glass and use the heat that robs the cells and vent it into the house or shop for some more free heat. love the instructable. keep up the great work.
1-40 of 79next »

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Author:Rob Patterson
I'm just an ordinary bloke with an inquiring mind. I love to help people and find "Instructables" a terrific place to do that.