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DIY Stereo Condenser Microphone with Adjustable Toe-in/ Toe-out Angle

DIY Stereo Condenser Microphone with Adjustable Toe-in/ Toe-out Angle
There are many articles on the web about making condenser microphones. These projects are usually relatively easy. However, trying to make one that allows X-Y and Wide Stereo positions for the mics that some professional recorders offer (and in an inexpensive way) may seem to be a difficult task.

This project has been in my mind for a couple of months and I have finally reached a simple yet (cost-) effective solution. I would like to share my steps of making it and hope that someone out there would find this instructable useful.
 
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Step 1Mounting the Condenser Mics

Mounting the Condenser Mics
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Parts:
6.3mm Right Angled Plug x 2 (I took them off from a fender patch cable)
Panasonic WM-61A Electret Condenser Microphone x 2
Silicon Earphone Bud x 2
Some Silicone Sealant

Instructions:
It is easy if you have the right parts of the right size.

- Put the silicon earphone bud to the end of the right angled plug. It should be a tight fit as the bud is slightly smaller than the end opening of the plug.

- Apply some silicone sealant to the inside of the plug to secure the bud.

- Solder the wires to the mic and to the connectors of the plug. Remember to run the wires through the bud and the plug housing before soldering (which I often forget to do...).

- Insert the mic to the bud and it should be another tight fit. Remember to push the wires with some tool in instead of forcing it in by pushing the mic, or you may break the soldered joints.
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12 comments
Aug 5, 2011. 7:56 AMsunal135 says:
but it's a kit you bought
Jul 6, 2011. 8:55 PMharassed says:
now how can i know what to do on this when you don't have a diagram of this! which is which to connect!
Sep 30, 2010. 11:25 AMpgraham says:
The WM-61 capsules are omni-directional, aren't they? I don't think they will be very effective for near-coincident stereo in a setup like this - you want each mic to have directional sensitivity, typically cardioid. The most effective way to use omnis for stereo is to have a sound baffle in between them, which attenuates the higher frequencies from one direction to each mic.

I love the idea of using the right angle jacks to give you pivoting capsule holders, though. You might look into using transound cardioid capsules instead (see http://www.transsound.net/) - the TS-55A looks like the smallest with reasonable frequency response. It's 9.7mm in diameter though, and you must provide an acoustic path to the back of the capsule for the directionality to work, so you'd need something more elaborate to mount the capsule at the end of the jack.

The coolest setup would be if each pivoting arm was long enough and positioned such that when pointed towards each other at 45 degrees they just touched (each pointing across the face of the other) giving you a classic X-Y coincident, while if pointed away from each other at 110 degrees they ended up 17 cm apart giving you a classic ORTF near-coincident setup. Super-cool would be if each arm could telescope some too, which would really let you experiment with any variation.
Mar 15, 2010. 3:40 PMMahavishnuMan says:
This build has a lot of potential, and is something I just might have to try with a few modifications.

Testing and practical use will depend on how you actually want to use the microphones.  There are numerous schools of thought with regards to creating a good stereo image, and there are many factors to consider that are very closely related to one another, particularly the phase relationship between the mics - this determines mono compatibility, proper imaging without a "hole" in the center, comb filtering that colors the sound, and so forth.  The distance between the two mics, their relative angles, and polar response are major determining factors here.

I would experiment by figuring out the most common relative angles you might use (meaning each mic is aimed at half the total angle from the center): 90 degrees, 120 degrees, 155 degrees (which is the correct angle for rear speakers in a 5.1 setup), and 180 degrees.  With each, I would test both toe-in and toe-out configurations of each.  Measure the distance between the center of each element, then create a testing area in a large room with plenty of space to work with and good absorption (like a living room - couches, curtains, and carpet are free reverberation control).  Place the mics in the center of the room, and mark out arcs at .5 meters, 1 meter, and 2 meters.

Next, I would get a portable sound source with the best audio quality I could find (a portable radio with a single speaker might do in a pinch) and, using each arc as a guide, play the audio at 0 degrees, 45 degrees, and 90 degrees (you can assume symmetry for the other side, so there's no redundancy).  I would also do a final test at each distance by gradually moving the sound source along the arc to see if the imaging sounds smooth and without holes.

If you really want to get precise, let me know - I'll hook you up.  For that matter, I'll even analyze the results for you if you like, as I'm curious to know myself.
Mar 16, 2010. 8:08 PMMahavishnuMan says:
Sorry about the confusion - in my haste to complete my thought, it appears I really missed the mark with clarity.

If you imagine the unit is your head, a straight line drawn from back to front will, of course, be 0 degrees.  For the first test I suggested, you would toe both mics either in or out by 45 degrees, making their total angle (relative to each other) 90 degrees.

I recommend measuring the distance between each mic because this will help you calculate any comb-filtering that will color the sound, cause mono incompatibility, or other phase-related issues.  Any audio frequency where the distance between the mics equals 1/2 the wavelength of the sound will cancel out.  For example, if the speed of sound (at sea level) is 340 m/s, and the distance between the mics is 17 cm (they appear much closer in the picture, but this is an example after all) then the wavelength of the lowest frequency canceled is 17*2=34 cm, or 0.34 m.  Since frequency is equal to the speed of sound divided by wavelength, 340/0.34=1000 - meaning that 1 kHz and all its harmonics will be canceled.

For subjective measurements, any sound source will do - although this means you cannot adequately analyze the results mathematically, it will at least give you a feel for the stereo image.  A rigorous test would follow many of the guidelines I gave you, except it would be performed in an anechoic chamber with a speaker possessing close to flat response.  As I'm sure you have neither at your disposal (as most don't), a large living room can suffice due to the fact that there are many absorptive surfaces such as carpet, drapes, upholstery, &c.  For testing stereo imaging, you rarely will need to worry about frequencies less than 1 kHz (as anything lower wraps around the human head, meaning phase problems and directional cues really aren't perceived in that range) so a decent speaker like a surround will suffice.

As for the test signal, chirps (swept sines with rising frequencies between 20-20 kHz or better) are great; they're pure, broadband, mathematically easy to compute, and have excellent noise rejection during analysis.  Most DAW software (like Nuendo, ProTools, and even Audacity) has some useful analysis tools.  Even collapsing the .wav file to mono and performing a spectral analysis will yield some useful information.  Using freeware tools, you can even create impulse responses that you can not only use for analysis, but also for reverb and other effects.

I apologize for being long-winded, but since you mentioned binaural recording I have to add one last bit.  Binaural recording would use a similar setup to yours, but to pull it off properly you'll need to emulate the physics around the human head.  Unfortunately, the only real way to do that is to make a dummy head.  The head should be about the same size and shape as an average human head, and ideally should use dense materials like rubber or wood (although styrofoam can be used, it tends to resonate).  The mics will be aimed at a relative angle of 155 degrees, and the elements should be just inside where the ear canal would be.  Furthermore, you'll need rubber ears to complete the illusion as they are extremely important in helping us human listeners with directional cues (even the little ridges and bumps reflect sound in ways required by our brain to process direction).  Build one, and you'll get great results that really "put you there" with a good set of headphones.

If this is too much, you could also craft a Jecklin disk to mount between the mics in your setup; while it won't necessarily mimic binaural recording, it will vastly improve stereo imaging both through headphones and loudspeakers.
Mar 14, 2010. 7:07 AMlemonie says:
I like the look of this.
With regard testing, I guess you want to record some things with different levels & positions etc?

L
Mar 14, 2010. 12:48 PMlemonie says:
You can move around with the sax' - try that first?

L
Mar 14, 2010. 7:47 PMKT Gadget says:
 I think he wants to see how well it works from a distance rather than a small room because the sound would vibrate off the walls and end up back at the mics, making it seem as if it was still close despite small changes on the left and right channels.
Mar 15, 2010. 12:30 AMlemonie says:
I can see that, but you've got the end-use to consider  (i.e. is this for indoors or out?)

L

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