Hello Instructables Community,
today I would like to introduce Giaco Whatever to you. Giaco is a very talented maker and filmmaker whose projects I've been following for quite a while now. Unfortunately though he was so far unable to create his own Instructables due to time constraints and a tight maker schedule.
Since I thought that his projects should gain more attention I offered Giaco to collaborate and create this Instructable as a test to see how the reception might be.
I highly recommend you watch the embedded video and also visit his channel for other videos. If you like what you see please subscribe to his channel and leave us some comments.
Step 1: Wood Selection
I was looking to make a birthday present for my mother and came across a piece of Italian walnut lumber in my work shop. Since walnut is my favorite type of wood this choice was easy.
In the following steps you see me using a number of power tools but one would be able to do this project with hand tools as well. I would describe the skill level as easy and most people with basic skills should be able to do this as an afternoon project. I used the power tools because...well...I...had the access to them but I will try to give examples for the individual steps of how you could use hand tools.
Step 2: Preparing the Wood
The first step after selecting the wood is to prepare the lumber. I used an electrical thickness planer to create uniform and smooth surfaces on the top and bottom faces.
Using an electrical thickness planer makes this otherwise tedious work quick and almost easy to accomplish. You can also use a regular hand plane for the same result (well you will have to invest more time and sweat too).
Step 3: Rough Measurements
Since this charging dock will be for an IPhone I used my own phone for some rough measurements. Without needing accurate measurements down to the millimeter (or fraction of an inch) I marked on the lumber what felt right with regards to the dimensions and proportions.
Step 4: Sawing
I used my miter saw to cut the wood to size thus creating flat & uniform surfaces on both sides. You could use a simple hand saw for this step.
Step 5: Creating a Bevel
In this step I used my miter saw and table saw to create a slight angle on the front side. This angle is tilted slightly towards the back and is supposed to be the face the phone will rest against later.
You could accomplish this step with regular hand saws.
Step 6: Fine Shaping
Using a sharp chisel cleaned up the faces from the previous saw cuts. This created sharp lines and edges fitting to the overall design.
Step 7: Sanding
In this step I used my orbital sander to smooth the surfaces further for the remaining steps. You can do this with sandpaper and a sanding block. Be careful and try to maintain the crisp edges you created in the previous steps.
Step 8: Marking...
...the center of the front face is pretty much straight forward. Use a straight edge to find the center of the front face and mark it with a pencil or scribe.
Step 9: Drilling
I used a small diameter forstner bit to drill a hole for the Lightning connector to fit through. The Apple Lightning Connector cable is 7,6mm wide on its widest part and since you will need a little wiggle room I suggest you use a bit between 8-9mm in diameter. If you are making the docking station for some other type of phone you will have to adjust your tools and measurements accordingly.
To avoid splintering the wood I suggest you use another piece of wood as a back-up and clamp both together.
Step 10: Routing the Cable Canal
I used my router table to create a canal for the lightning cable. The fence of the table is adjusted in order for the canal to be in the center starting from the back all the way up to the hole I drilled in the previous step.
You can achieve a similar effect with a saw and chisels. Another option would be to use a hand router.
Step 11: Dry Fitting
To check whether the hole is large enough I did a quick test.
Step 12: Wiring
With the phone in place where it should be I used a small dab of hot glue to keep the connector in place.
I removed the phone and used some more hot glue to permanently glue the cable in place.
Step 13: Surface Protection for the Bottom
To protect the surface of the furniture on which this charging dock will be placed I cut some black adhesive Velvet to shape and stuck it to the bottom. Using a utility knife I trimmed the Velvet off at the edges.
You could use other fabrics such as felt for this purpose.
Step 14: It Rubs the Lotion on Its Wood
As a surface finish I decided to use a 4:1 mixture of linseed oil and wax which really helps to highlight the beautiful texture of the walnut.
Step 15: Ready for Use
Here is the finished project and I think that the crisp edges and walnut grain are a good fit to the IPhone which also combines straight elements with curved ones.
I hope you liked this project and would like to show you more in the future.
Step 16: Monthly Giveaway
You can win a Let's Prep Outdoor MakeKit v2.0 including a 1-Year Instructables Pro Account. I will also send out stickers to the runner ups again!
All you have to do is to subscribe to my YouTube channel and leave me a comment at this video and include "I want to go out and make something!" & your Instructables username. The winner will be announced on Mar 31st 2016 1800hrs GMT on my FB, Twitter & Blog. (Only entries from the EU, Norway, Switzerland, USA & Canada are eligible to get the full package mailed (please understand that I pay for this myself), residents of other countries may only receive the Pro-Account).
(I changed the Pro-Account from 3-Months to 1-Year since this Instructable was featured on the homepage!)