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DMM Piggyback (add RS-232)

DMM Piggyback (add RS-232)

There are mods that give a multimeter serial connectivity by soldering some pins but, it only works if it already has RS-232 ability. So I decided rather than building a PIC multimeter from scratch, I would Piggyback off a $4 DMM.

I used:
one PIC16F688
one LM358
a button and a 100k potentiometer
3 resistors (1k 10k 20k)
A PCB, piece of thin plastic, and hardware

Despite the low part count assembly and programing can be a little troublesome.
 
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Step 1The Theory

The Theory
This mod uses all the Voltage, Current, Resistance, and hFE circuitry of the original DMM.

Since the meter is relatively cheap it has bed of nails test points (found on electronics with a "blob" IC)
These points are a circuit benders dream.

I just pulled the input to the original chip (I will call the golden pin) amped it, ran it through the PIC, and sent it through serial. I also used a potentiometer to encode the selector dial.

The golden pin is the middle pin of the left side (circled in red)
DO NOT SOLDER TO THE LARGE PAD EVEN THOUGH ITS CONNECTED TO THE PIN THOUGH A CAPACITOR
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17 comments
Nov 25, 2011. 10:45 AMkwilliams38 says:
jazzzzzz,

I have been wanting to get something like this for a long time. This is excellent.
Nov 12, 2011. 10:47 AMfgugliuzza says:
I strongly recommend optoisolating those RS232 lines... without doing so, if you connect the RS232 to a computer and the COM terminal to a high potential point, all sorts of bad things may happen.
Nov 13, 2011. 10:52 AMwstdffrts69 says:
Please note:

01. National Instruments Literature, (1), and software, (2), do not agree with the Pin assignments used in the Schematic.

LM358 Pins (as per the Files listed below):
1 - Output of OpAmp 1, of 2
2 - Inverting Input of OpAmp 1, of 2
3 - Non-Inverting Input of OpAmp 1, of 2
4 - Ground
5 - Non-Inverting Input of OpAmp 2, of 2
6 - Inverting Input of OpAmp 2, of 2
7 - Output of OpAmp 2, of 2
8 - Vcc

02. That the LM358, in the Article's Schematic, is not configured as a 10X non-inverting amplifier. Instead, it is wired as a Rail to Rail (~Vcc to Ground) zero Voltage cross over Detector (Polarity Switcher).

To be a 10X Non-Inverting Amplifier - the 10 KΩ Resistor should be connected between the Output Pin, Pin 1, and Inverting Input Pin, Pin 2, of the LM358; and not to Ground.
For a true 10X Gain the 1KΩ Resistor should be 910Ω, and the 10KΩ Resistor should be 8.2KΩ.

G = ( Rf / Ri ) + 1 = ( 8.2KΩ / 910Ω ) + 1 = 10.01.

---------------

(1) - , ,
and .
(2) - National Instruments 'NI Multisim 11.0'.
Nov 13, 2011. 11:00 AMwstdffrts69 says:
For some reason the provided Web Site Links were not included in the posted Reply.

(1) - LM358 Specification Sheets: http://www.national.com/ds/LM/LM158.pdf and http://www.farnell.com/datasheets/3634.pdf

(2) - National Instruments 'NI Multisim 11.0'. - http://www.ni.com/multisim/
Nov 12, 2011. 12:19 PMmattbeddow says:
nice, but can i ask, how did you work out which pin on the ic you needed to tap into?
Nov 13, 2011. 2:20 AMmattbeddow says:
Ok cool, seemes like as agood a way as any to find it :)
Nov 11, 2011. 7:58 PM815turbo says:
Hey, i have this meter, grabbed at harbor freight for around $5. Excellent mod. I have looked at it and began considering "What else could be done"?

I have a few of these "La Fonera" routers which have RS-232 headers. I am considering taking this mod to the next level and connecting it to the router to have a wifi meter>
Nov 10, 2011. 6:48 PMNerdz says:
Very Awesome Hack. Makes me want to buy one of those cheap meters on ebay and poke around inside.

Ohh! Idea: USB 2.0 Support! But on the comp side things might be a bit more difficult to get to..
Nov 10, 2011. 11:52 PMc_madsen says:
Have a look at dealextreme.com and search for "USB to RS232 Serial Port Adapter". - There is your USB support.
Nov 11, 2011. 5:36 AMagis68 says:
really nice hack....i will try it.....sometime
Nov 10, 2011. 11:54 PMc_madsen says:
Nice hack, we don’t see these to often.

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Author:jazzzzzz