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Signing UpStep 1GATHER YOUR MATERIALS AND TOOLS
(1) motor
(2) wire
(3) switch
(4) 9v battery
(5) a piece of plywood
(6) a piece of PVC pipe
(7) Formica glue
(8) sandpaper
(9) Drill pin
TOOLS
(1) hacksaw
(2) soldering iron
(3) knife
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true, after some use (whether light- or heavy duty) the hole might become loose over time and result in a spinning spindle inside a stationary disc.
2 WAYS TO PREVENT THAT
i'm no techie myself, but here are 2 tips off the top:
(a) you can glue the disc to the spindle itself, and wrap a square piece of sandpaper around it (*). this way you can replace the paper once it's worn off.
(b) you can use a flat-sided spindle, make a matching flat-sided hole on the disc, and attach the sand paper on the disc (*).
(*) secure the sand paper by drilling 4 additional holes on the back of the disc and tucking the paper corners into them.
i'm sure there are more and better ways to achieve that too.
which means that sarcastic rhetoric (intended or not) runs the risk of getting banned from the site.
besides that, instructables.com is a global site (sadly, few americans realize what that means).
it means that in some parts of the world the philosophy of $8-vs.-8 hours of DIY is not an option. why not?
because (a) in most African countries stores like Home Depot or Radio Shack are not available.
(b) most people in Africa don't even have the $8 to spend on food, let alone tools. thus DIY is the only way for them to get something.
You have a real tool here, and adaptable to a lot of uses. I'm going to build one to use as a light duty sander and shaper for my carving and jointing of model frameworks. Thanks for the great idea!