Desk-top Soldering Press! (with L.E.D)

 by kruser495
Featured
I was getting tired of having to heat up my soldering iron just for one thing, so i created my own solution. This is very sturdy and reliable. Believe it or not, it solders wires better than a regular soldering iron and it has a L.E.D. for light! (Big thanks to guyfrom7up for helping me with the power supply)

here is the model i have for the pedal. here

I made this whole thing out of just a sewing machine pedal and some wire. it is able to solder up to 14 gauge wire. this will take about an hour to build and it will cost however much you pay for a sewing machine pedal. (there cheap). i used a broken one.

The second you make a connection between the solder and the two electrodes, it instantly sucks the solder on to the wire and will NOT come off! yes, this does have the same concept as Coldheat but is way better. you don't have to hassle over making a connection. it is also way more powerful.

By the way, those sewing machine pedals are filled with carbon plates and electrodes, dont throw them away!

Below is a video of it in action!


 
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Step 1: Materials and tools

Almost everything is taken from the actual pedal itself. the rest are very easy to get.

Materials:

sewing machine pedal
16 gauge wire
electrical tape
alligator clips (3)
Carbon rod 9i took this from a dry cell battery)
a piece of metal
L.E.D. and its power supply
12v 4amp power supply.

Tools:
Pliers
Scissors
Solder
Wire Strippers

*********** Before you start, you must take apart your pedal. open up the back, and you should see a concrete like block. crack that open and you will hit the mother load of carbon. you need the carbon and the spring.
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tgferreira184 says: Apr 7, 2012. 4:20 AM
I made one but it doesn't melt the solder. I use a power source of 15v 500mA and it only make sparks when I move the wires and doesn't melt the solder. any suggestions?
kruser495 (author) in reply to tgferreira184May 18, 2012. 5:32 PM
you need higher current. something like 2-4 amps
xxInSAniACxx says: Jun 25, 2010. 9:17 AM
Wait a sec, where does the power come from? I must keep missing it. _?_ -
Electorials in reply to xxInSAniACxxOct 5, 2011. 4:25 AM
I also don't really understand it :/
Electorials in reply to ElectorialsOct 5, 2011. 4:29 AM
Ooh I see now!

but you have to wrap the soldering wire around the connection?
electronicfreak22 says: Jan 27, 2008. 4:37 PM
I already have a soldering iron from radioshack and I don't think i could get my hands on a carbon rod, from a battery anyway. So I was wondering if I could make this from my existing soldering iron and maybe another way to get some carbon some otherway. By the way this is really cool.
batman96 in reply to electronicfreak22Nov 9, 2010. 11:24 AM
DON'T take apart an alkaline they have bad smelling chemicals in them, only take apart carbon zink ones, they are harder to find because they are obsolete, but the dollar store still has them. sorry about replying two years later.
chuckr44 in reply to electronicfreak22Jan 28, 2008. 11:53 AM
I thought AA and AAA batteries had carbon rods in them. Just cut off the top and pull out the rod. At least that's what I thought another instructable said (or was it a science website?)
Polymorph in reply to chuckr44Feb 12, 2010. 7:55 PM
 If you can't get a sewing machine pedal for the carbon, get carbon-zinc or heavy duty batteries (which is just a fancy name for a better-built carbon-zinc) and take them apart for the carbon rods.

All sizes of carbon-zinc have carbon rods in them. C and D cells have some nice thick rods.
kruser495 (author) in reply to electronicfreak22Jan 27, 2008. 4:56 PM
you take the carbon out of the pedal itself. thanks dont forget to rate!
matdogg says: Apr 1, 2008. 4:33 PM
i have one question, what if the wires have no solder on them? then you would have to use the solderin iron (or gun) to add solder, then solder it with this?
kruser495 (author) in reply to matdoggMay 28, 2010. 7:31 PM
wow ^
Sandisk1duo in reply to matdoggAug 2, 2008. 7:48 PM
get solder, wrap it around wire, use
incorrigible packrat says: Jan 28, 2008. 8:14 AM
Dang! This would be the dingus for off-gridders. Just hook up to 12 gel or car battery, charged by solar panel, or whatever, and solder away. I'll have to start making proper connections now. No excuse to go dinking around with them wire nuts, or Marrettes or whatever they are called.
Polymorph in reply to incorrigible packratFeb 12, 2010. 7:52 PM
 Careful about connecting a car battery to this. The 12V 4A transformer is inherently current-limiting. In fact, if you were looking at the voltage from the transformer, my guess is that it drops very low when you are soldering.

A 12V car battery can put out hundreds of amps into a short like this, causing the carbon to glow red hot and throwing out burning lumps of metal and creating lots of UV.

Think about "Cold Cranking Amps". That is the current rating of your battery at its worst, when it is very cold, and into a starter, not a short. Well, not a total short, the carbon rods have some resistance, but not much.
jeffreystylus says: Jan 29, 2008. 10:28 AM
(removed by author or community request)
kruser495 (author) in reply to jeffreystylusJan 29, 2008. 2:40 PM
cold heat...lol. you think coldheat is better. hahaha. ask anyone here. the point of this was to not have to heat up your soldering iron just to solder ans l.e.d. or two wires. coldheat is the absolute worst device ever made. ask anyone.
Polymorph in reply to kruser495Feb 12, 2010. 7:49 PM
 A friend of mine bought a coldheat, they just don't work well.

What you've built here is a home-built version of the resistance solderers used by manufacturers. I think Boeing uses them.

However, be very cautious about soldering semiconductors. If the wires being soldered are making good contact, it should be fine.

This type of solderer is great because it dumps the heat right into the connection, and as you've pointed out it has zero warmup and is cool in between.

To clarify, I was never trying to say that this is dangerous with normal caution. As you pointed out, 12V won't push much current through unbroken skin, and the current would all run through a finger caught in it. You'd have to push hard enough to break the skin, at which point, shock or no, you'd yank your finger out. The biggest hazard from shocks is secondary injuries.

I would wear goggles if you don't wear glasses already, just as you should be doing when using a soldering iron. I've known a few techs who thought it would never happen to them, then it happened and they ended up wearing an eyepatch and being in a lot of pain.
Lftndbt in reply to kruser495Feb 5, 2008. 9:07 PM
No, the cold heat device was the worse idea ever... the concept of cold heat is fantastic... LoL... Ask any one... they used the poxy cheap ones till they broke. What would you expect when you push a device to points it wasn't designed for.
IW5 Industries says: Dec 29, 2008. 6:38 PM
great idea for wires to wires but I still think the fine tip of an iron work better for a circuit board, but eh, what do I know I haven't even tried it yet.
Thundertydus in reply to IW5 IndustriesApr 6, 2009. 1:28 PM
I made it with a soldering tip for the top nail, It works great
mman1506 in reply to ThundertydusApr 6, 2009. 1:57 PM
can you explain that in more detail im intrested what you did
Thundertydus in reply to mman1506Apr 6, 2009. 4:44 PM
I just took one of my hollowed soldering iron tips, screwed the screw into it (it fit great) then i just did the rest normally
csaxe21 says: Oct 28, 2008. 6:58 PM
Hey, great idea. I'm going to try to make one but just a couple of questions... For when buying the pedal, the site offers some different models. Which do I get between the RM100N is a counterclockwise for multifunction machine making straight stitch, zig-zag, buttonholes, etc. RM100S is a clockwise rotation for the mini sergers (overlocks) and coverstichs Then it also offers 110 or 220 V for the voltage. So which one do you have? Also, for the 12v 4amp power supply, do you know where I can buy one/what they look like and the price? Thanks a lot, Great Idea!
kruser495 (author) in reply to csaxe21Oct 29, 2008. 4:36 AM
i have the rm100n. if you live in the us and your power is 120v, then get the 110v. you might be able to hook it up to a car battery, or a battery charge ( for cars). i had built mine from parts i got from radioshack. let me know if you need any more help! thanks.
csaxe21 in reply to kruser495Dec 14, 2008. 8:52 AM
Hey, for the carbon rod that you said you took from a dry cell battery, how'd you do it? Would a C Duracell work? Or a D? Thanks
Plasmana says: Oct 1, 2008. 4:26 PM
That is a very clever Idea! I am going to make one of those!

5 stars!
favorite
trekman says: Feb 19, 2008. 3:12 PM
How do you attach the top electrode to the piece of metal that is taped to the top lever? The schematic for the power supply shows a fuse on the primary side. What size fuse? The transformer in that schematic is from Radio Shack but the only one like that is 2 amp. It that hot enough? They have a 12 volt @ 3 amp that is cheaper.
kruser495 (author) in reply to trekmanFeb 19, 2008. 3:21 PM
the transformer you are talking about that is 2 amps is actually a center tap transformer. so it would be 12v 4 amps. the electrode isn't attached to the metal. it is held by and alligator clip. the metal is just there to act as a heat sink when it gets hot. the fuse is not important.
TheOneTrueStickman in reply to kruser495Mar 11, 2008. 9:27 AM
I don't agree that the fuse isn't important - it's there to protect you and your equipment! If you short something accidentally (which is easy if you're not super-careful) you'll end up burning out the transformer or something. A 1 or 2A fuse is probably fine on the primary side. Also, with a CT transformer like the one from RadioShack you can't get 12V @ 4A if it's rated for 2A. If you use both taps you'll get 24V @ 2A.
kruser495 (author) in reply to TheOneTrueStickmanMar 14, 2008. 6:51 PM
no, you will get 12v @ 4A. its a CT at 24v 4A. so, cut it in half and get 12v at 4A. talk to guyfrom7up. he knows more than me.
TheOneTrueStickman in reply to kruser495Mar 14, 2008. 7:58 PM
No, you're right - I thought you were talking about a 24V 2A CT transformer.
LinuxH4x0r says: Mar 8, 2008. 9:33 PM

HACKADAY!

kruser495 (author) in reply to LinuxH4x0rMar 9, 2008. 8:59 AM
? what?
1up in reply to kruser495Mar 9, 2008. 9:29 AM
It got on Hackaday. Take a look.
1up in reply to 1upMar 9, 2008. 9:31 AM
Here is a better link. It's on its own page, and has a few comments. Great job! : )
kruser495 (author) in reply to 1upMar 9, 2008. 11:03 AM
sweet! thanks.
Thornburg says: Feb 25, 2008. 2:09 PM
Would any sewing foot pedal work. Or does it have to be specific kind.
kruser495 (author) in reply to ThornburgFeb 25, 2008. 3:52 PM
open one up and see if there carbon!
Thornburg in reply to kruser495Feb 28, 2008. 5:59 PM
Could I get the both of the carbon from a dry cell battery, or do you have to have one of the ones from the sewing pedal.
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