Dew Bucket : Evaporative Drink Cooler

 by JamesRPatrick
Contest WinnerFeatured

Some of you may have seen my first Solar Cooler in a Can instructable, and it worked well, but it was designed for chunks of meat and cheese. This version is designed to accept three 20oz bottles of soda or three 12oz cans. If you haven't heard about evaporative coolers, they use warm water and evaporation to cool a medium in a way similar to the human perspiration system. Apparently they were used in ancient times to cool water and other things.





I have no affiliation with Mountain Dew or its affiliates or Pepsi Co. or its affiliates.
 
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Step 1: Tools and Materials

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I found all of my materials in my garage. If you can't find something, feel free to substitute similar object. My materials are as follows:

1 empty paint bucket
2 rags/washcloths(anything that holds water: sand, sponge, wool, ShamWOW)
1 mesh gutter cover
1 can of Krylon Fusion Plastic spray paint (white)
27 small plastic zip ties
steel wool
painter's tape


The tools that I used are also very common:
drill press
1" hole saw drill bit
diagonal pliers/wire cutters
tin snips
scissors
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beehard44 says: Aug 2, 2011. 8:47 AM
i'm skeptical about this working here in the Philippines, because the humidity here is very high (it registered 99% the other day). Nevertheless, i made a proof-of-concept rig, a tin can wrapped in paper towels tightly bound to it with string. I placed a small shot glass full of water inside and i'll see if it gets colder.
Has anyone tried this in high humidity areas?
JamesRPatrick (author) in reply to beehard44Aug 2, 2011. 2:36 PM
The design works best in dry climates. I think your design would work better if you wrapped the towels directly to the shot glass. With your current setup, the air between the glass and the can might act as an insulator.
beehard44 in reply to JamesRPatrickSep 28, 2011. 9:38 AM
i placed a digital thermometer inside and it only dropped the temperature by ~5*C
JamesRPatrick (author) in reply to beehard44Sep 28, 2011. 1:15 PM
In my rig, the absorbent medium(towels) is in direct contact with the liquid container. This acts as a heat sink. In your setup, there is an insulator (air) between the liquid container and the "heat sink."

Try filling the tin can directly with water and measure the effects again. Also remember to keep it in the shade and cover the tin can if possible.
beehard44 in reply to JamesRPatrickOct 30, 2011. 3:41 AM
well i covered the tin can so the air should be the same temperature as the can given enough time to settle.
Anyways i expected it to not be efficient; it was raining that day
dataphool says: Jun 3, 2011. 1:49 PM
I suspect that the Relative Humidity inversely affects the cooling ability of this device, can you confirm? I live in an area with humidity over 90 % for weeks at a time. At that time the temperature climbs above 35 degrees (95 degrees fahrenheit). Good idea, but possibly of little use here.
JamesRPatrick (author) in reply to dataphoolJun 3, 2011. 1:54 PM
That's right. Evaporative coolers work best in hot, dry environments.
johnny3h in reply to JamesRPatrickAug 21, 2011. 12:50 PM
@ dataphool and JamesRPatrick.  At almost 70 yoa, except for some moving around during my work years,I have spent most of my life in SE Texas on the border with Louisiana, and about 8 miles inland from the Gulf Coast.  We DO HAVE HIGH HUMIDITY!!!!!

To answer dataphool's question, yes, the Relative Humidity DOES inversely affect the cooling ability, and yes, evaporative systems do work better in dryer environments, BUT... it DOES COOL at all humidity levels.

Our humidity here ranges from about 70% to 95% most of the spring, summer and fall.  As a child and before mechanical [Freon] A/C poor folks like us had NO cooling other than table fans and wet sheets.  And it did cool us somewhat.  The biggest problem was having to get up several times during the night to re-wet and wring out the sheet!!!!

Only rich folks, or at least the affluent, could afford whole-house air conditioning, and in those days even theirs WAS EVAPORATIVE! 

A house would have a REDWOOD COOLING TOWER [about 4 feet by four feet square and about 5 or 6 feet tall].  At the bottom was a water reservoir about a foot deep, and at the top was a set of "spray" nozzles.  A pump circulated the cool reservoir water into the house and through a "radiator" in the central heating air handler and returned the warmed water to the sprinkler heads at the top of the tower.

The falling water droplets evaporated some of the water thus cooling it.  Depending on the relative humidity, the water in the reservoir would be 25 to 45 degrees cooler than the ambient air.  They had a toilet float/fill valve to automatically maintain water level because a LOT of water was lost to evaporation.

EVEN on a 100 degree 90% humidity day, the house interior would be down around 68 to 70 degrees, and the reservoir water temp [before circulation in the house] would be like 54 to 57 degrees.

So, even in high humidity, some evaporative cooling DOES occur.

As proof of that I suggest that any doubters do a test:  on a day of high humidity in your area; pour ambient temperature [NOT hot or cold] water on your forearm, and then hold the wetted area in front of a table fan.   You WILL FEEL the evaporative cooling effect. And I assure you that this will occur even at high Relative Humidities.

Since we now know that evaprative cooling occurs, and even in high Relative Humidity, the only issue in effectively using it is to make the "chilling" tower system LARGE ENOUGH to transfer enough heat.

About 10 years back I made a small test cooling tower out of a 55 gallon plastic drum into which I cut dozens of vent openings, and on days of 90 degrees and 80 to 90% relative humidity, my reservoir water would run about 55-58 degrees. 

Of course in that test set-up I was not adding any heat to the water by trying to cool the interior of a building.  The amount of water in my system was about 10 gallons captured in the unlouvred bottom of the louvered barrel. 

I never got around to up-sizing the test system and trying to cool my house interior, but I'm convinced that sized properly it would have worked.
chinook75 says: Jul 27, 2011. 7:26 AM
In Iraq and Kuwait, we'd stick our water bottles into a (clean) sock, soak the sock and hang it up. Not as fancy as this, but it did the job nicely. Like the instructables, thanks.
lukeyj15 says: Nov 11, 2010. 10:54 PM
Addition of a fan and solar panel would be awesome... But if you have a solar panel, you might as well put a peltier in as well
JamesRPatrick (author) in reply to lukeyj15Nov 12, 2010. 8:11 AM
I don't think a peltier element would be efficient enough. A fan would be nice, though.
middlenamefrank in reply to JamesRPatrickJul 21, 2011. 3:31 PM
A peltier would be great, they can pump a fair amount of heat, but they typically run on a few amps at 12-16 volts so it would require a pretty big solar panel to do much damage.

On the other hand this small fan: http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=259-1346-ND runs on 5V @ 160mA, which could be provided by a pretty dang small solar array. Not much airflow, but it should be able to help augment the evaporative cooling in still air conditions.

I notice on both of your coolers you use wire mesh to make cages to keep the rags in place. Is this necessary? Couldn't you just wrap a bottle in a rag, dunk it in water, and throw it in the bucket?

I've also read that the ancient greeks served their drinking water in porous earthenware so it would stay cool as long as it held water. I'm wondering if a clay planting pot would work.
JamesRPatrick (author) in reply to middlenamefrankJul 22, 2011. 2:09 PM
A solar-powered fan could work, but this project is mainly for experimental/proof of concept purposes.

"Couldn't you just wrap a bottle in a rag, dunk it in water, and throw it in the bucket?"- You could, and it would still work, but it wouldn't be as convenient to use and it would fall apart if moved too much.

"I'm wondering if a clay planting pot would work."- Yes, any unglazed pottery should work. Just be sure to plug the drainage holes that most flower pots have.
LePyro says: Oct 11, 2010. 5:22 AM
IMMA put Mountain DEW in mine...
doo da do in reply to LePyroMar 24, 2011. 7:59 AM
I will take a pair of code red dews
JamesRPatrick (author) in reply to LePyroOct 11, 2010. 7:23 AM
What a great idea!
insert.username.here says: Jan 6, 2011. 12:38 AM
Glorified kalgoorlie safe :) Sweet
j574sbi says: Sep 21, 2010. 11:48 AM
making one tomorrow, thx
JamesRPatrick (author) in reply to j574sbiSep 21, 2010. 11:52 AM
Great! Be sure to post some pictures of your build.
beehard44 says: Aug 19, 2010. 9:52 AM
now if i can just make a seriously portable and disguised one......
nutsandbolts_64 in reply to beehard44Sep 20, 2010. 4:59 AM
how portable? like carry around *** with that w/ out anyone noticing portable? That would be too small. Just use a metal canteen then wrap-around with a small towel (or similar). Then, put some inconspicuous hard plastic covering around it painted black. Yeah, that should be stealthy...
marcintosh says: Aug 21, 2010. 7:57 PM
Evaporative coolers perform best in hot, windy environments with low humidity.
That counts me out *dang*
 

nutsandbolts_64 in reply to marcintoshSep 20, 2010. 4:54 AM
Try putting it in a larger, sealed, transparent container and stick lots of desiccant in there. Might work, but I'm still working on it.
nutsandbolts_64 says: Sep 20, 2010. 4:52 AM
Oh, just an idea, "self-contained, desiccant-assisted, ". The cooler is contained in a larger,sealed, transparent, container. Inside this will be lots of desiccant to absorb the vapor in the container (only). This will allow the water in the rags (or whatever absorbent) to evaporate. I'm gonna make a small-scale version of it to see what would happen.
RetroTechno says: Aug 16, 2010. 7:30 AM
SHAMWOW!!!
JamesRPatrick (author) in reply to RetroTechnoAug 24, 2010. 9:39 PM
This is the second version of another instructable, and this setup seemed to be a big improvement. The tubes are almost fully exposed to air, excepf for he tiny strip where they touch. Wind is also very helpful.
sydkahn says: Aug 19, 2010. 9:21 AM
Doesn't this work on the same principle of a swamp cooler? If you are in a low humidity climate - the water goes from the rags to the air - and things get cooler - but if you are in the east - 90 degrees and 70-90% humidity - this won't work or will be *very* inefficient IMHO
JamesRPatrick (author) in reply to sydkahnAug 24, 2010. 9:38 PM
This is the second version of another instructable, and this setup seemed to be a big improvement. The tubes are almost fully exposed to air, excepf for he tiny strip where they touch. Wind is also very helpful.
beehard44 in reply to sydkahnAug 19, 2010. 9:46 AM
yeah, that's what sucks here in the Philippines....
hammer9876 says: Aug 19, 2010. 10:38 AM
Great idea! I can see this working quite well in high temps and low humidity. I am wondering though, if jamming three drinks in the bucket is too much. Have you tried removing one of the cages and just using two drinks? More surface area exposed might be more efficient, i.e. the drinks get even cooler or they cool down quicker. I can also envision that if you have fans, but no air conditioning, plop this bucket in front of a fan. While it helps cool the air swamp cooler style, it cools the drinks. Reminds me of cooling our watermelon by tethering it and lowering it into the icy cold spring water. I know, not the same, but still a great memory.
JamesRPatrick (author) in reply to hammer9876Aug 24, 2010. 9:34 PM
This is the second version of another instructable, and this setup seemed to be a big improvement. The tubes are almost fully exposed to air, excepf for he tiny strip where they touch. Wind is also very helpful.
Weissensteinburg says: Aug 19, 2010. 4:48 PM
I've seen this concept before, but i'm astonished by the results. I didn't think it would be able to lower the temperature that much, especially in an hour.
JamesRPatrick (author) in reply to WeissensteinburgAug 24, 2010. 9:30 PM
Yeah I was surprised myself; the whole thing was an experiment.
nanchiang15 says: Aug 20, 2010. 3:12 AM
cool man..... i need to try this.... but can it be effective in Indonesia region.... since it is tropical country
JamesRPatrick (author) in reply to nanchiang15Aug 24, 2010. 9:29 PM
It might work in an air conditioned house.
mrmckeifus says: Aug 19, 2010. 8:09 AM
hmm very interesting idea. two concerns: 1: rust 2: mildew how might these be addressed?
JamesRPatrick (author) in reply to mrmckeifusAug 24, 2010. 9:00 PM
1. It's a plastic bucket with aluminum mesh and a painted steel rim. 2. ad a drop of bleach to the water.
JamesRPatrick (author) in reply to JamesRPatrickAug 24, 2010. 9:28 PM
+Add
Broom in reply to mrmckeifusAug 20, 2010. 11:11 AM
1. Plastic gutter covers, or aluminum. 2. Salt the soaking material heavily.
bessboo says: Aug 21, 2010. 12:09 PM
This is a great idea. I'm always amazed by the old forgotten technology that you are able to bring back to all of us. Thanks so much for your efforts.
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