Disco Ball Helmet

 by Natalina
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Why make a disco ball helmet?  Because it's awesome.  Nuff said. 

I've seen disco ball helmets before, but they didn't satisfy the perfectionist in me.  No haphazardly glued plastic mirror pieces here, this is the real deal.  If you would like to make a proper disco ball helmet, read on. 

• Note: This disco ball helmet uses real glass, as it is intended as a costume piece (to be paired with a disco backpack, coming soon!).  If you want it to be functional, acrylic mirror would be safer and lighter weight (though not as shiny and reflective).
 
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Step 1: Supplies

You will need:

Mirror tiles: I used mirror tiles that come backed with fabric.  This makes the whole process MUCH faster.  You can purchase it from Kit Kraft.  I had quite a bit left over, I probably used one half to two thirds of it.  They also sell mirror tile by the row, but it's still more cost effective to buy the sheet.

Contact cement: I just barely made it through with one bottle.  I would recommend getting two.

Helmet:  I spent a lot of time choosing what kind of helmet I wanted.  I settled on this vintage Bell motorcycle style because of it's spherical shape and clean lines.  Real bell helmets of this style are quite expensive, but you can find cheap knock offs on ebay.  Search for "vintage open face motorcycle helmet" to find a helmet similar to the one used here.

Glass cutter (not pictured): For cutting the tiles to shape along the edges of the helmet.  Easy to get at a hardware store.

Metal Saw (not pictured):  Most of the vintage style helmets have snaps for a visor which need to be removed.  There may be another way to remove them, but I happened to have a jeweler's saw handy which did the trick.
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Natalina (author) says: Apr 2, 2012. 12:01 PM
Hi all, just remember that this is a COSTUME piece. It would be dumb to use anything with glass on it for protection against concrete. And even an acrylic version would be distracting for drivers, albeit awesome. Party on people!
RadioTeacher says: Apr 1, 2012. 11:25 AM
As a daily rider I think that this is a great idea.

Been riding since 1983 and logged over 90,000 miles. 30,000 miles in the last three years.

Almost every ride, I get either turned into (by someone turning left in front of me, or pulling out in front of me) or cut off by drivers who do not "See me". Most do not even look. Some drivers are watching and seeing me.....some.

Only through defensive skills learned in training and weekly practice, do I make it safely to work and home again.

Too many times you read about a driver telling the Police "I never saw them." when standing over the wreckage.

If this helps a driver see a motorcyclist then it is fine by me.

Yes, I know there are bad motorcyclists who do stupid things....I am not one of them. Please do not lump every motorcyclist in to this one group.

I ride to live.

Ride Safe!

triumphman in reply to RadioTeacherDec 7, 2012. 8:47 AM
Been riding motorcycles since 1964. Seen almost every crazy thing on the road. Recently added 60 LED strip of lights to my brake lights. Lights up the sky! Also a totally chrome color helmet to better see me. My wife says I stand out much better. Maybe those texting , phoning, morons will take notice! Ride safe.
SandySTC in reply to RadioTeacherApr 2, 2012. 5:55 AM
I don't mean this to be snarky, but why are motorcyclists so dramatic now? I spent my youth on motorcycles and we were never this dramatic.
CrystalDesigner in reply to SandySTCApr 12, 2012. 7:27 AM
Back in the day we didn't have as many people using phones to get distracted while driving. Take a day and watch other drivers...I guarantee you will see a few looking down in their lap. I used to be one of those people until I almost had a wreck because of it.
aprintmaker in reply to SandySTCApr 3, 2012. 8:07 PM
Lose a few friends to careless drivers.
droidy_pendejo says: Dec 7, 2012. 6:55 AM
Badical!
bertus52x11 says: Dec 6, 2012. 11:51 PM
One word: awesome!
luthertoston says: Oct 26, 2012. 6:50 PM
I want my helmet to have the glass visor so I need the snaps. Will it be a problem if I keep them in place? What can I do?
Natalina (author) in reply to luthertostonNov 2, 2012. 12:16 PM
You should be able to work around the snaps, just leave some space around them. I can't remember how far the snaps extruded however, so you might need to test it first to see if you can actually snap it down with the additional height added by the mirrors.
luthertoston in reply to NatalinaNov 10, 2012. 2:39 PM
Thanks Natalina! And how big was that bottle of Weldwood Contact Cement? Was that the 1.8 oz bottle?
mbilbo says: Jul 29, 2012. 2:16 AM
For 15 years I've attended Burning Man as "Mirrorman" which has been an evolving suit of mirrors, especially the sheeting from Kit Kraft. But I never had a good, effective head cover, but next iteration I will thanks to your posting on how to make a disco helmet. I have a pretty effective mask, which will work perfect with the helmet. Too late for 2012 - so in 2013...

My mirror suit philosophy developed out of a desire to have portable art but be part of everyone else's art, and a myriad of lights and lasers at night and the really fun daytime effects with the sun. It really works nice and I have thus become a reflection of everyone and thing around me...

My camp there is Earth Guardians but I've often dreamt of a clan throughout the City of mirror women and men. That would be something...
PlayaSoul in reply to mbilboAug 11, 2012. 5:16 PM
Yooooo Mirroman!!

I just finished making mine, didnt take all that much time at all ... THANK YOU so much Natalina for posting this, can't wait to rock out my disco ball helmet on the playa this year!

Check it out -
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Natalina (author) in reply to PlayaSoulAug 12, 2012. 11:31 PM
Awesome! I'll be out there too - I'll look for you two on the playa! So glad you enjoyed the Instructable!
mbilbo in reply to PlayaSoulAug 11, 2012. 9:45 PM
Looks good. So now, if you get a pair of clear lens goggles (ski, motorcycle, ATV) - you can glue the round mirrors you get at Hobby Lobby or Michaels, or use any left over Kit Kraft squares, onto the lens. You can see perfectly well through the interspaces between the mirrors. Snorkling googles and a paintball mask work well too and you can completely glue all over the mask. Use the same glue as the helmet and you won't lose any as MOOP. The weight on the mask can be overcome by rigging a band over the top of your head like on a Petzl headlamp. --Mirrorman
toomim says: Apr 7, 2012. 6:23 PM
This is beautiful! I am very excited with the technique youve found. I am trying to choose between acrylic and glass tiles. How much heavier are the glass ones? Well, how much weight did the glass ones add to your helmet?
Natalina (author) in reply to toomimApr 16, 2012. 12:13 PM
Hi toomim,

The glass added a good 2 - 3 pounds, which doesn't seem like a lot, but it's pretty heavy! I can wear it for an hour or two, but I'm sure plastic would be a lot more comfortable to wear for long periods of time.
monnsqueak says: Apr 14, 2012. 8:57 PM
As far as safety issues go, I stress that that designer/creator is doing the right thing by stressing this is a costume piece - something I was told at my learner motorcycle course is that glues, paints and certain stickers can compromise the integrity of the helmet shell, so do your research before you make a non costume piece.

Awesome work on this one, it's utterly delightful. I'm looking at it and thinking how much fun it'd be to adapt to a bicycle helmet ;) hehe!

Cannot wait to the see the matching back pack x
Dusk Shadows says: Apr 11, 2012. 7:40 PM
EVERY BODY DANCE NOW
ablufia says: Apr 4, 2012. 9:57 AM
awesome + sauce = this !
funglestrumpet says: Apr 1, 2012. 9:14 AM
It looks pretty, BUT will it still protect the wearer? Painting a polyurethane helmet renders it useless because any crack in the paint propogates through the helmet itself.If the cement used here does the same then it is best forgotten. Sorry to be a party pooper.
Spokehedz in reply to funglestrumpetApr 1, 2012. 11:34 AM
Even if it dosen't change the physical structure of the helmet (It does) make it so that glass is right by your eyeballs ready to fly off and make more cuts when you crash (It most certianly does) and also make the entire thing have little sharp edges where you can get your hand cut just by rubbing up against it (maybe, maybe not) it does one thing for sure:

Distract the HECK out of other drivers with little perfect flashes of sunlight.

I'd be willing to bet it was illegal based on that fact alone.

(great work on the writeup/project.)
riff raff in reply to SpokehedzApr 2, 2012. 11:04 AM
Meh. Chrome helmets are DOT approved. Giant chrome pick-up bumpers are DOT approved. All kinds of things reflect sunlight. Get over it.

And "distraction" would be a good thing with most of the car and truck drivers I see on road these days...distract them from their conversations. Distract them from their texting. Distract them from their eating and drinking whilst driving. Maybe, with enough "distractions" they MIGHT actually pay attention.

Yeah, I know...I kill me.
artcardrivermotorcyclerider in reply to riff raffApr 2, 2012. 6:55 PM
You are SO right!! ANYTHING to make cagers see us is positive! My car is totally covered with mirrors, daily driver for 4 years. They see me! Now I just need a helmet to go with my non-art motorcycle. ;)
Spokehedz in reply to riff raffApr 2, 2012. 12:15 PM
Well why not mirrored windows on cars then? Oh right, because they are at EYE LEVEL and reflect the light back into the eyes of the drivers. Just as this helmet would do.

And I have seen plenty of cyclists (both motor and human powered) do some crazy stuff on the roads. Cutting in and out of lanes, changing lanes way too close to cars, riding the line when traffic starts to back up (not when it is stopped--that is okay with me) and jumping curbs to turn right on red, wheelies, not holding the handlebars and changing the radio on their console, flipping off drivers they pass...

Bad drivers come on all number of wheels--two and four. Is the kid who is blasting his stereo with 4 friends in the car worse than the old biker who think he owns the road with his straight pipes making it so nobody can hear anything for a half mile in front and behind him? I think they are one in the same. I don't think that loud pipes save lives and no study that I have ever seen has shown a statistical significance that loud pipes save more lives than not. I think better drivers would save more, and more difficult tests to even get your license would do more good than some loud pipes ever will.

You can do whatever you want, of course. I'm just providing a counterpoint to yours. I'm not even mad.
skrubol in reply to SpokehedzApr 9, 2012. 1:22 PM
Mirrored windows are illegal in most places because to mirror a window, you need quite an extreme level of tint, which is illegal.
RadioTeacher in reply to funglestrumpetApr 1, 2012. 11:28 AM
This might be the case. I wonder if the mirrors would just come off the fabric? If it is real glass then there is another concern....shrapnel.
RickO5 in reply to funglestrumpetApr 1, 2012. 10:50 AM
Where did you find that information? I've seen helmet instructions that reccomend polyurethane paint.
funglestrumpet in reply to RickO5Apr 1, 2012. 12:48 PM
Hi, sorry, new to this site, so have posted my reply separately below
RickO5 in reply to funglestrumpetApr 1, 2012. 1:10 PM
Any water based paint or glue should be fine too I'd imagine.
funglestrumpet in reply to RickO5Apr 2, 2012. 1:02 AM
It all hinges on whether the substance used will lead to crack propogation. I for one would not like to find out that it does when involved in an accident.
funglestrumpet in reply to RickO5Apr 1, 2012. 12:01 PM
Your arre correct, polyurethane paint is o.k. but only polyurethane paint. I got the information from when I worked in the motor industry and one of the vehicles we manufactured had polyurethane 'bumpers' which were painted body colour, but the paint was not polyurethane. The smallest bump resulted in the bumper splitting in two. Polyurethane paint does not crack and thus does not propogate a crack. Most, if not all, other paints do crack and thus cause a problem. I have seen video of a polyurethane crash helmet that had been painted in some other paint than polyurethane dropped on the floor and it just shattered. It was obviously of no use in an accident.
schumi23 in reply to funglestrumpetApr 1, 2012. 1:03 PM
I wonder how many people here read the instructable...
dannydraait says: Apr 2, 2012. 4:23 PM
Looks so perfect!
I do some deejaying and did the same thing once with a pair of headphones.
I used an old discoball(...) yes, one by one... every lttle mirror...
So if I'll have to make one again, I surely do like you and buy the sheets :)
I used a superglue 'cause I wanted to make sure that I won't have a bag full of little mirrors and a lot of bold spots on my phones, haha.
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Natalina (author) in reply to dannydraaitApr 2, 2012. 4:37 PM
Those are awesome, thanks for sharing!
lironess says: Apr 1, 2012. 11:13 AM
LOL PEOPLE!!! She Plainly states this is for COSTUME not practical use. It is for fun not to blind people.
slurryoffagrape in reply to lironessApr 2, 2012. 3:44 PM
Aha..... you are quite correct. {:o)
Mind you.... I'll bet a good few would want to ride with it and look real cool.
I guess in reality, fools will never listen to sense, and those with brains would figure it out for themselves, eh? {:o)
funglestrumpet in reply to lironessApr 2, 2012. 1:06 AM
She also plainly states:

"If you want it to be functional, acrylic mirror would be safer and lighter weight (though not as shiny and reflective)"
jgraznak says: Apr 2, 2012. 7:42 AM
Most snaps of this style are put on with blind rivets. You can usually just drill inside the snap with a drill bit slightly larger than the rivet and the head of the rivet will let go, allowing you to push it through the other side.
Natalina (author) in reply to jgraznakApr 2, 2012. 11:41 AM
Thanks for the tip!
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