A self balancing two-wheel robot that wobbles, hence the name WobblyBot.

  • Quite possibly the simplest design for a robot that could (sort of) balance itself on two wheels, without the use of accelerometer, gyroscope or microcontroller.

A great weekend project, and do check out the video to see it in action. And why Domo Kun? Because I think it's cute :) You can pretty much change the WobblyBot into any character you like.

Visit here for more build photos and tips.

How It Works

The robot is essentially a simple pendulum, with the pivot at the wheel axle. The bottom part of the robot’s body is significantly heavier than the upper part of it. This serves as a counter weight, keeping the entire body upright, hence the balancing act.

Step 1: Putting Things Together

The cradle is made from MDF plate riveted to aluminum L bars. No special reason for such selection of materials, they are just stuff I have aplenty. The cradle can be made a whole lot simpler with other materials such as Acrylics.

The length of the cradle is really up to your choosing, but the width is design to fit a D sized battery holder with ease. The exact placement of the batteries are critical since it doubles up as the counterweight for the robot.

The batteries must be placed dead center, length-wise and width-wise. If not the robot will either not able to balance straight up, or it will not be able to move straight forward and backward (because one wheel is carrying more load than the other).

DC Geared Motors used are rated at 12V, 100mA, 130RPM and 58.8mN.m torque. The motor are driven at half the power (around 5.5V and 50mA). I’ll explain why later.

DC Geared Motors are used instead of the a normal DC Motors. They are better suited for this project due to the fact that it produces low RPM, and have enough torque to drive the robot. You will later find out that the robot could end up becoming quite heavy.

The motors are mounted directly to the cradle, note that there are room underneath the motor, this is the space where we will add more counter weight if need be.

The circuit that drives the motors is mounted on top of the batteries. I initially planned to make my own circuits before laziness strikes and end up hacking an RC Car for the circuit :)

Step 2: Adding the Wheels

The wheel diameter is 11cm to clear the cradle width. Tried looking looking around for a pair of wheels that fit, unfortunately none were found.

The wheels are cut from 1cm thick MDF board using a Hole Saw. For grip, rings are cut from motorcycle’s tire inner tube and stretched over the circumference of the wheels.

Step 3: Test Drive

The wheels are mounted directly to the motor shaft. At this point you can give a test drive and see if you balance everything just right.

Depending on the rating of the DC Geared Motor used and the distribution of weight, there are three possible outcome of the test:
  1. The robot stalls because the motors do not produce enough torque to drive it.
  2. Or motor’s torque is too high that cradle starts making full spins, particularly when the robot starts to move from a stationary position.
  3. Or the robot moves but there are minor swings of the cradle particularly when the robot starts to move from a stationary position, or when it changes direction.

If the robot stalls, than reduce the weight by changing the batteries to size C or even AA, but i would personally suggest to get a motor with larger torque.

If the cradle makes full spins, either reduce the power to the motors by adding limiting resistors, and/or add more counter weight to the cradle (more tips below). I used both approaches, resistors to limit the power to 5.5V 50mA, and the adding of more counter weight.

The minor swings of the cradle everytime the robot starts to move or change direction is perfectly normal (it’s a WobblyBot after all). The force exerted by the motor’s torque is opposed by the weight of the cradle and both forces will eventually balance out after a few wheel turns.

I rewire the RC controller from the hacked RC Car to the new placement/configuration of switches, just wanted to make it more intuitive. 

Step 4: Constructing the Upper Body Frame

The upper body frame is constructed from balsa wood and it is really up to your creativity. The goal is to keep the upper side of the body as lightweight as possible, hence the use of balsa. Glue is used liberally for the joints and staple guns provide the reinforcements.

The frame is held in place on the cradle with brackets on four ends, and top four edges of the frame are slightly tapered to make it easy to slot in the robot’s facade later.

Step 5: Tuning the WobblyBot

The robot should be able to stand straight up when stationary. If it’s leaning either way, simply add/shift more weight to the opposing side. Balance is key. If not the robot will either not able to balance straight up, or it will not be able to move straight forward and backward (because one wheel is carrying more load than the other).
  • You can also tune the amount of wobble this way, the more counter weight added to the cradle, the less wobbly the robot gets. Keeping in mind that weight must be kept evenly distributed.

Also take note that some more weight will be added to the upper body frame of the robot when you add the facade, so compensate the counter weight accordingly.

It may take several attempts before you hit the right balance between just the right amount of wobble and the right amount of counter weight.
  • All this tuning and the adding of counter weight will make the robot quite heavy. Be sure to not overdo it and end up straining the motor.

The easiest way to add weight and balance them out is by using these stick-on car wheel balancing lead. Simply stick them onto the cradle.

Step 6: Making the Facade

This is the part where you can get really creative. The facade is nothing more than a box made from thin cardboards.
  • Come to think of it, a bunch WobblyBots looking like Pac-Man and Ghosts (Blinky, Pinky, Inky and Clyde) would make a really cool swarm.

The cardboard facade is created in a manner that it can be slotted snugly over the balsa upper body frame. There it sits without any gluing or mounting.

This is for ease of access to the component inside, i.e when you want to switch ON/OFF the robot or when you need to change the batteries.

That's it, happy making. More photos and build tips here.
What are the Materials here?:)
this is so so cool!!please can i get the schematic i would also like to try my hands on it. would it be ok if u emailed me at tonestyle@yahoo.com i would realy appreciate it.tanxz mahn..
is ther a desing with out the rc
Haha thats epic i made a halloween costume and came in first in my school! how much to buy one?
This is AWESOME! I love Domo :D 5/5
very creative! Can I ask how you mounted the wheels to the motor shaft?
It is mounted directly onto the motor shaft. The hole on the wheel fits the motor shaft tightly.
You could complete the pac man set by doing a big-wheeled packman wobbler something like this:<br>http://green.autoblog.com/2007/02/22/picture-a-one-wheeled-harley-davidson-running-nitrous/
ive read the whole instructable but i still have no idea what exactly is making the robot balance. cool instructable but the &quot;how it works&quot; could be a bit more in depth
What makes the robot balance is that the center of gravity is lower than the axle of the wheels. It would sit upright even if it had no power or propulsion. Look at the diagram. Those counterweights are below the axis of the wheels. That makes it inherently stable without gyros or sensors. Think of it as one of those stupid inflatable clowns that kids can take a whack at, at it bobs upright again because the weight is in the bottom of it. I know the fact that this thing is sitting on two wheels can make it counter-intuitive, but the balancing robot is balanced. You would have to try to knock it over.
ok, but what about the motors, there's obviously some sort of integrated circuit on the top and nothing was explained about that or any of the electronics.<br><br>&quot;DC Geared Motors used are rated at 12V, 100mA, 130RPM and 58.8mN.m torque. The motor are driven at half the power (around 5.5V and 50mA). I&rsquo;ll explain why later.&quot; <br>-i havent been able to find where this is later explained<br><br>-in the first step 1 putting things together image the top as captioned as driving circuit, again nothing in this instructable is referenced to it<br><br>&quot;The circuit that drives the motors is mounted on top of the batteries. I initially planned to make my own circuits before laziness strikes and end up hacking an RC Car for the circuit :)&quot;<br>-i cant find anything at all about what circuit was used.<br><br> if one didn't know anything about electronics i think this instructable would be impossible to complete without significant research and i think there needs to be an addition page covering the electronics is of the robot possibly with diagrams and at least a materials list.
Theres nothing you really need to understand that the average person wouldn't, It's just the guts from an RC car.
i have a general idea of how this would be done one can not expect the average person to even know ohms law let alone re-purposing a rc car circuit. im trying to figure out what he did to make the robot controllable, im also trying to help the author write a more instructive instructable. the guts of an rc car is a very vague term and most people havent even seen the inside of one so i wouldnt expect to that some average person would have the knowledge to identify, remove and re-purpose an rc controller without instruction such as an instructable like this
Excellent work!!<br><br>To me, the wobble motions are the coolest part of this project... like a Wheaties box on a late-night bender...
This is a Great instructable and I'd luv to give one a shot if I had the time.
<a href="http://toploading.ru">.</a>Thank you!<a href="http://mobgala.com">.</a>
Why Domo?? BECAUSE HE'S AWSOME!!!!!!!!! Great job. keep up the good work!
1 word: Inflatables. Discuss.
Looks great. What CAD program is that?
It's Google Sketchup, and btw, hackedgadgets is one of my daily reads :)
This has inspired me to make a larger version i will also enter the robot contest if thats alright with you, i will give you some credit for the idea.
Please do! I would really love to see a larger version of it. Would be really cool :)
FANTASTIC! Thank you!
That is sooo awesome! Great instructable! Hope I can find time to build one :)

About This Instructable




Bio: Made the kessel run in less than twelve parsecs.
More by Chein:The Fixed Soldering Iron Method - Solder Wires And Components Easily Stepper Motor Basics - 6 Wires Unipolar / Bipolar Motor  Stepper Motor Basics - 5 Wires Unipolar / Bipolar Motor 
Add instructable to: