Instructables
Picture of Donkey Mask with Working Mouth (face puppet)
With a donkey mask you can:
  •   Promote the Democratic Party
  •   Play a practically-themed joke on a farmer
  •   Scare your dog
  •   Make an ass of yourself
  •   Portray Nick Bottom in A Midsummer Night's Dream
  •   Rob a bank
  •   Reduce your entrance fee at a Furry convention
I make all my donkey masks at TechShop.
 
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Step 1: Aquire:

Supplies used for this project include:
  • 24"x48"x1" medium density fiberboard
  • Modeling clay
  • 2 sheets of 28"x28"x.06" PETG plastic
  • 2 sheets of 28"x28"x.06" polystyrene
  • 1.5 yards of artificial white fur
  • 1.5 yards of muslin
  • Silicone rubber (OOMOO 25, 9 lb. unit)
  • Expanding polyurethane (FlexFoam-iT! III, 2.8 lb. unit)
  • Thread
  • Harness from a welding helmet
  • 2 post screws
  • Various nuts and bolts
  • Several double-capped rivets
  • Elastic
  • Airbrush paint

Tools used in this project include:
  • 3D Scanner
  • ShopBot CNC router
  • Vacuum former
  • Cordless drill
  • Hammer
  • Basic sewing tools
  • Razor blade
  • Airbrush
  • Hairbrush
  • Bandsaw
  • Electric trimmer

*all available at TechShop

Step 2: Sculpt

Picture of Sculpt
Donkey in 3DSMax.jpg

This donkey began as a 3” clay sculpture.  The addition of fur has a surprisingly fluffing effect and adds a lot of volume, so make sure you start with a properly thin shape to achieve the right look when fur is added.  With access to the equipment at TechShop, I was able to create a full-sized form of the donkey head by taking a 3D scan of the clay sculpture and milling an idealized reproduction using a CNC router.  One of the finest advantages this process offered was the ability to create a perfectly symmetrical shape using Autodesk 3DS Max.
tobathewolf4 months ago
XD reduce the entrance fee at a furry convention!
anomalink1 year ago
This is brilliant. Yes, it would be lovely to have one for our Midsummer Night's Dream production. Any chance? Our little company is sadly lacking in skills of this caliber.
Hello! The Autodesk social media team loved your project so much that we included it in a post we created on BuzzFeed. Check out your work featured here: http://www.buzzfeed.com/autodesk/a-donkey-mask-lightsabers-daft-punk-helmet-cybo-b3y4

If you have any questions, please contact me at blake.menezes@autodesk.com

Best,
Blake Menezes
Autodesk Social Media Strategist
NOODLE!1 year ago
My jaw just hit the floor.
jstehlin1 year ago
How can I contact you about making one for my production of MSND?

Misac-kun2 years ago
try to use your jaw axis, it will open more and will be more sensitive to your jaw movements as you speak.
Creaturiste2 years ago
I agree, a video would definitely show the features, and impress the heck out of everyone!
a2e2 years ago
Please!! Make a video of the donkey explaining the technical aspects about anything.
Creaturiste2 years ago
This is the kind of tutorial I've been waiting for, for years! Thanks a lot!
One piece of info I'd like to have details about: can you tell us more about the elastic to close the mouth automatically, what type is it, and how does it relate to the face and the fur?

Thanks!
Scotttland (author)  Creaturiste2 years ago
It was originally just a thin rubber band, I replaced it with a thin piece of elastic which goes all the way around the snout and is only attached to the fur (from the inside) on the bottom of the chin. Having it connected anywhere else makes it too tight.
Thank you very much. By elastic, do you mean the "hat elastics" used in sewing, often for making self-closing bags of fabric?

And do you sew it on the fur, or glue it?
This would be a much appreciated update to the Instructable.

Scotttland (author)  Creaturiste2 years ago
It was garment elastic, as used in waistbands, and it was sewn in place. I prefer to avoid glue whenever possible.
Thanks!
zack2472 years ago
wow, nice job!
NAO2 years ago
I would love to see a video of it in action!
Xillra2 years ago
Just a thought, but I hear OOMOO 30 is alot better/easier then 25.
Edgar2 years ago
Priceless!!!
Don't forget the World of Sports, for using this one...
Phenomenal project, and a comprehensive tutorial. Well done, and thank you kindly for sharing!

Clay. ^^
Mr. Scotttland, I really appreciate your detailed information regarding the making of this high-quality donkey head...however, you have been rather amiss in not describing the amount of beers this project would require.

I live in Southern Thailand, so the leading beer here, and one of my personal favorites, is Beer Chang, or elephant beer as most expats call it, since the Thai term for "Elephant," is "Chang." It's quite potent, at a whopping 6.4% on the Liqtor scale. So, what would be the correct conversion, in Liqtor units, as to how many brewskies this project would require.

Note: While I am originally from the U.S., I realize most NORMAL people refer to metric when computing complicated calculations such as these important formulas, as one too many Chang's could easily put one to sleep whilst still holding onto a hot glue gun....

Mr. Jeeem
techno guy2 years ago
that's cool, now you look like a furry, can this method be used to make any other animal?
Scotttland (author)  techno guy2 years ago
No, only donkeys.
Thanks for documenting the process! I look forward to seeing the show, and congratulations for being promoted in the Instructables newsletter.
mchp822 years ago
Furries - We're /EVERYWHERE/ O_O

Awesome work on the head, now can you do an instructable on sewing together a full suit? xP
Post a video! Nice job, that's a mighty fine ass.
LancasterPA2 years ago
Nice to see someone who is not afraid to make an ass out of himself. Really nice job. Congrats on a nice instructable.
bsodergren2 years ago
dang, what a cute bunny.
adoannie62 years ago
VERY nice work!
Malccc2 years ago
囧!
super!!
janmarla2 years ago
What a fabulous donkey head! You get 5 stars from me!
f5mando2 years ago
Superb! Thanks for this - and yes, it's perfect for a "A Midsummer Night's Dream" production (no typo)!
PeckLauros2 years ago
Verry good! 5 stars!
SWV17872 years ago
I'm a fan of "A Midsummer's Night Dream" and this is an amazing mask.
Scotttland (author)  SWV17872 years ago
Thank you
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