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To save on the amount of caps I would need to complete the design, I decided to flatten them out with a hammer; carefully avoiding folding the sides over.
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Yes, the caps are flattened -- a very tedious process. I did develop a method though: I placed a piece of cardboard on the concrete floor and then turned the cap on it's face. The head of the hammer just barely fit into the cap. Then, I would carefully hit it a couple of times making sure to bend the edge out and not over. Once it was pretty well flattened, I would turn it over and hit it a couple more times. Rinse and repeat.
I imagine that someone could develop a machine to do this. Any takers? ;)
http://www.redbullartofcan.com
and this awesome bird of prey:
http://www.kiwipulse.com/wp-content/uploads/2008/04/redbullartofcan8.jpg