Duplicate Keys by Hand





Introduction: Duplicate Keys by Hand

This will explain the process I went through to copy a key with a vice, a file and patience.

Step 1: Setting Up

You will need to clamp the original and blank together in the vice in a way that you can use the original as a pattern for the duplicate. Be sure to have the entire key lined up perfectly and tighten the vice.

*You can destroy the original in the next step, so be sure you already have a (professional)copy of the original if its a critical key*

Step 2: Begin Filing

This is where patience comes in handy.
Begin filing down the key blank to the height of the tallest "mountain" on the original. Try not to scrape any metal off the original, this can destroy the key, derp.

Step 3: File the Valleys

Now start filing the valleys, be sure to keep checking that the keys are lined up during this part. I just used the file at an angle, but if you have a smaller file that would make this alot easier. You maybe able to use a Dremel® tool, but I dont have one.

Step 4: Testing and Fine Tuning

The copy I made was for my front door.
When I first tried it, the key didnt work, so I got the file and the original, compared, fine tuned with the file, and tried again. It took a few minutes to get it to work, then another few to get it working as smooth as the original.

I did this just because I bought a few keyblanks for another project but that fell through, and I needed another key, so I thought why not DIY.



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    Im a locksmith by day. I find it very interesting how much the public knows about locks. To some extent you have it right. The thing about master keys only works if the person who chose the master in the system was not properly trained. A master key should have at least one cut that is shallower than the user key. This makes sure you can not file a user key to convert it to a master. I highly recommend the hand filing process, a dremel is too crude. A newer lock with good tolerance only allows 5 thousandths of an inch variance for cut height. Keep in mind that duplicating keys without permission from the owner of the lock is against the law. So if you pursue this, only do it for your own locks and your own knowledge. You will find that in some cases with sloppy lock brands that all of the above descriptions work. Have fun. When you get stuck, call your locksmith. We are still cheaper than a broken window and generally faster than the window repair guy. - Brad : )

    "Keep in mind that duplicating keys without permission from the owner of the lock is against the law" Hello, Perhaps, you should mention the country you're from, as "the law" is not consistent worldwide. In the USA, duplication of keys not controlled by a current utility patent without permission is by default, perfectly legal, with a few exceptions. As for patented keys, it becomes perfectly legal to duplicate a restricted key on the day the utility patent expires. The lock manufacture may require their authorized dealers to require authorization even on those keys, but that doesn't make it unlawful for anyone else to manufacture the blanks for restricted system with expired patents. In the absence of an enforceable law, a marking like "unlawful to duplicate" have no power. Exceptions known to me: Federal law regulates the duplication of Postal Serivce and military keys. State level: Some states have a law that regulates duplication of keys to state owned/operated facilities and some restricts the duplication process for keys marked with a phrase in the effect of don't duplicate. Example: State of Maryland, Art, 23 § 336B. What this means is that it is unlawful to make unauthorized duplication within the boundary State of Maryland, keys capable of being used on State of Maryland property. Since this is a state law, if you're in the adjoining state, it means NOTHING. (a) The State Department of General Services shall establish rules and regulations governing the use, distribution, manufacture, duplication, and possession of keys capable of being used in those locks in or on real property leased or owned by the State. (b) All keys subject to the rules and regulations established pursuant to subsection (a) of this section shall be clearly identified by the words "Do not duplicate" or "Unlawful to duplicate" and possess symbology indicating ownership by the State. Ordinances: Some municipalities have a regulation controlling what you can duplicate. Again, invalid outside their jurisdiction perimeter.

    Thanks for making a simple statement so complex. You are right about the country, my mistake. As for the rest, yes you are right to the letter of the law so to speak, but the interpretation is still that you are not allowed to copy a key without permission of the owner. As for presenting a key to duplicate, a locksmith has to reasonably assume that you have permission unless it fits the criteria you so overly describe. These are primarily just young guys and girls on this site learning about this stuff and a keep it simple note is usually adequate. I recommend Lexus Nexus here in the U.S. if you prefer to flex your legal muscle. Many of the projects here if you look around include things like Kinex - a building toy, or small hobby parts. No real lengthy legal disclaimers. - Thanks again for your comments. PS - I am not a lawyer, I am a locksmith and all of my comments are not to be used as fact or legal argument. Use at your own risk.

    I didn't make it complex. I said your statement is downright wrong. When I'm refuting someone, the burden of proof is upon me, therefore something to back up my saying. Did you believe it was illegal until m post or did you already know? If you already knew about it, it's wrong to mislead these "young guys and girls" by delivering the message "it's not nice to copy without permission" as "it is illegal to copy without permission" considering it's just that, "it's not nice to copy without permission" and not illegal. When you're youngin' and you're told something is illegal, it might cause them to not do something they otherwise would have and it is wrong to knowingly influence the behavior of others through misinformation.

    Turbo, do you have many friends?

    He's brought alot more to the conversation than you...

    is it possible to make a key without a copy? like through the key hole? I know it is in movies but can't really believe it can happen in real life

    Yes, locksmiths call this "fitting a key". In fact, it is still a common practice among locksmiths when car keys are lost. The labor to take apart a car door and ignition for access to the lock makes "fitting" a very realistic alternative. The process is very slow and would probably never be learned or practiced by a thief because the authorities would have plenty of time to arrive before the task is complete.

    Another situation for fitting might be an antique where the original lock will maintain value for the item.

    instead of argueing about it, why dont you look it up on a .gov website and post a link?