Introduction: Easy Hollow Horns

Our other instructable for hollow horns was very wordy.  So here's a different and easy method using Crayola Model Magic.  Although there are eleven steps, there is not much reading :-)

Cost: about $25.

This method results in horns that are just as light, but definitely not as strong as the ones in our previous 'able.  Painting these horns with foam glue, or a mix of foam glue and PVA glue, will make them a little stronger.  Keep them short; no longer than these.  If you want long horns with more than one curl, try our other instructable.  

We make our horns hollow all the way through, because we like messing about with installing lights into them.  Happy Halloween!

Step 1: Supplies

Crayola Model Magic - any colour.  Or mix colours for a marbled effect.  One 4oz bag makes one horn.
Twisted plant support (it's hollow).
Cheap plastic packaging tape.
Cooking/Baking paper.
Rolling pin.
a few small rubber bands.
a long piece of elastic, about 1cm or just under 1/2 an inch wide.
Foam glue.
Wirecutters or a hacksaw.

Step 2: Cut the Plant Support to Size.

Use wirecutters or a hacksaw to cut 2 curly bits out of the centre of the plant support.  DO WANT symmetry and 'mirror image'.  Do NOT WANT 'spooning'.

Step 3: Wrap the Plant Support in Packaging Tape.

Wrap each plant support tightly with thin plastic packaging tape.
Graduate it so that it's thicker at the bottom, and tapers off to nothing at the top.

Step 4: Wrap Plant Support in Cooking Paper.

Wrap a long, unbroken strip of cooking paper around the plant support, over the top of the packaging tape.  Overlap heaps.  Don't leave any gaps.
Hold the cooking paper in place by putting small rubber bands at the top and bottom.

Step 5: Roll Model Magic Into a Long Cylinder.

Knead the Model Magic.  It comes out of the bag already soft, and a little pliable.  Kneading makes it just that bit more so. 
Roll it into a long cylinder.  The one in the photo came out too long.  I had to double it over and re-roll it.

Step 6: Flatten the Cylinder.

Flatten the cylinder with a rolling pin or similar.  Don't roll it too thin.  The thinner it is, the weaker it will be.

Step 7: Wrap Model Magic Round the Plant Support.

Wrap the strip of Model Magic round the plant support.  Wrap it twice round the base.  Continue wrapping to the top, overlapping as you go.
Note: the strip of Model Magic in the first photo is too long, and has been rolled out a little too thinly.  The thinner it is, the weaker it will be.
Further note: keep it from bunching up, as in the first photo, because it sticks to itself like a b**ch.

Step 8: Smooth It Out.

Carefully smooth the Model Magic and gently twist it a little, following the direction in which it's been wrapped.  This should make it fit better against the plant support core, and look more like a real horn and less like a strip of...well, Model Magic wound around something.  A very light touch is needed.
Twist and smooth it more at the top.

Optional: flatten the base.

Step 9: Wrap With Elastic.

Take a long piece of FLAT elastic, about 1cm or just under half an inch wide.  No narrower, or it will act like a knife, and possibly cut all the way through the Model Magic.
Wrap the piece of elastic a few times round the base.  Have it fitting, but NOT tight.
Continue wrapping the elastic over the top of the overlap lines, all the way to the tip of the horn.
Unwrap it carefully.  Take it off pretty much immediately.  Do NOT leave it on the horns.  The longer it's left on, the deeper it will 'bite' into the Model Magic.

Step 10: Let the Horns Dry for at Least 24 Hours.

The most annoying part of this is waiting the required 24-36 hours for the horns to dry.

Step 11: Glueing, Adding Paint Effects and Varnish, and Removing the Cores.

Once dry, the horns need a 'skin' of foam glue, or a mix of foam glue and PVA glue, to seal and strengthen them. The glue dries clear.
When you paint it on, the glue will 'pool' a little in the hollows between the ridges. This is a good thing, because it will add strength and durability to the weakest part of the horns. Don't wipe away - rotate!  Turn the horns once in a while during the early stages of the drying phase, to cut down on those dripping globs of goop forming in one place.

Adding colour (optional): The horns can be left uncoloured, or a little acrylic or water-based paint or glitter glue can be mixed with some more foam glue, and painted on.

Adding protection and durability:  The horns can be sprayed with one or two coats of acrylic varnish spray.  Allow the horns to dry fully between each coat.

Removing the cores:  After the horns are fully dry - gawd, surely not another 24 hours  - remove the plant support cores by twisting carefully. They come out quite easily.

Adding lights:  Install an LED light in the base of each horn.

Comments

author
KristinaY2K made it!(author)2015-04-14

I didn't see how to attach them-are they too heavy and unwieldy to attach to a headband?

author
gemtree made it!(author)2014-12-04

How are they attached to the head?

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KDS4444 made it!(author)2012-10-26

Maybe you should consider adding a step called "Removing the cores" which would come before this final stage. You only state that you removed the support cores by "twisting carefully." Is it really that simple? How many times have you done this and has it ever gone wrong or have the horns ever come apart while removing the cores? Are the cores reusable? Etc.

author
IndyParrothead made it!(author)2011-02-21

It looks like all of your horns twist the same direction, it seems like if you flipped the core wire piece before beginning you could get a pair that curled together in front...if that makes any sense at all :P

author
Dimensionz made it!(author)2011-03-05

Yes, they do all twist in the same direction unfortunately. Flip the core wire piece any way you like, and they still face in the same direction :( I'm sure there's some mathematical principle involved here that I don't understand!
The only way to create the illusion of them going in different directions is to cut the second piece so that the upper point ends up facing in the opposite direction to the first piece. That is, if the tip of the first piece is facing to the right, the tip of the second piece has to be facing to the left - and vice versa. It's one of those things that has to be done for real - you just can't picture it accurately in your head. Or maybe it's just me that can't picture it accurately :P

author
Dimensionz made it!(author)2010-11-07

Never having used model magic before, I sealed the horns before painting. I didn't know if the paint was going to (a) stick properly to the surface of the model magic, or (b) react in a bad way with the model magic (e.g. soften it, fall off it, etc). I guess I was being over-careful. Basically I sealed, painted, and sealed again over the paint.

author
co-op made it!(author)2010-11-07

is it suggested that you paint before or after sealing? i would think it's before, but i'd rather check first

author
Lissote made it!(author)2010-10-17

By plant support, what gauge wire do you mean? As thick as a coat hanger, maybe?

author
Lissote made it!(author)2010-10-17

Oh, I see from your other tutorial that they're pretty huge.

author
Dimensionz made it!(author)2010-10-18

yes, they're about 1cm or 5/8 of an inch thick. But they're hollow, and not too hard to cut. I found that a decent pair of wirecutters cut through them quite easily.

author
scoochmaroo made it!(author)2010-09-16

Stop changing your pictures! :D
The one with them on your head, or the last one on the last step make the most intriguing intro pictures (meaning more people will want to click on it!)

author
Dimensionz made it!(author)2010-09-16

OK! You're the boss.

author
sn0manX made it!(author)2010-09-14

how hard is it when it drys?

author
Dimensionz made it!(author)2010-09-14

Once dry, it feels like a cross between rubber and marshmallow - very very light, and a little springy. It doesn't seem to be super strong - but maybe I rolled it out too thinly. TBH this is my first time using it - I do like it though, as it seems to be cheaper than other modeling media.

author
red-king made it!(author)2010-09-13

do you think it's possible to make ram horns using this method?

author
Dimensionz made it!(author)2010-09-13

I would cautiously say yes, if the horns are not too long. Maybe make them thicker at the base. Or even give my other horn instructable a try - it might be better for rams' horns, if they're very curly and longish. This one, I think, is good for shorter horns. Hope you will post pics here, if you make them! :) would love to see them.

author
red-king made it!(author)2010-09-13

I don't know if/ when i will try it out, but I'll post some pictures if/when I do. I'm pretty busy these days.

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