Step 1: Materials
Download and print out the attached pdf pattern, gather your scissors and thread (ok, I used a sewing machine for this), and let's get started.
Step 2: Cut
Trace the adjusted pattern onto your fabric.
Add 1/2" seam allowance all the way around and cut out. You'll want to cut out two pieces.
Sew the pieces together along the curved edge, leaving open along the bottom.
Turn the hat right-side out.
Step 3: Finish
Next I tried the hat on and figured out where it bent naturally on my head. I pinned the tip to the body of the hat and sewed it down so it wouldn't be so floppy.
That's it! Add your blue body suit (or, if you're very brave, paint), white pants or dress, and you're ready to go Smurfing around town!