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Easy To Build Stepper Controller from Recycled Materials

Step 6Configure Control Software

Configure Control Software
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Click start and shut-down. Then check the box that says "Restart in MS-DOS mode". You will get a command prompt. At the Prompt, type "C:\tcnc\TURBOCNC". Then you will get a screen like the one in image 3. Press any key. Now you are in the main program menu. Press F1, and then use the arrow keys to select the "Configure" menu. Use the arrow keys to select "number of axis". Press Enter. Enter the number of axies you will be using. I only made one driver, so I selected "1". Press enter to continue. Now press F1 again and navigate to the "Configure" menu. Select "Configure axes", then press enter twice.

You will see a screen that looks a little confusing. Do not worry, it is not that bad. Press tab until you get the box that says"Drive Type". Press the down arrow to select 'Phase. Press tab again to select the Scale box. If your computer has a mouse in dos (mine does not), click the calc button. If yours is like mine, you can simply run the program off a computer running Windows XP or Vista by double clicking on the TURBOCNC file. Then, follow the above steps.

To use the calculator, you must find the number of steps per revolution that your motor takes. Google your motor's part number and look for how many degrees per step it takes. Then, divide 360 by the number of degrees per step to find your steps per revolution. For example, my motor turns 7.5 degrees per turn, so I divided 360 by 7.5 to get 48. Punch that number into your scale calculator. Leave the rest of the settings the same. Press ok, and then copy the number in the scale box to the scale box on the other computer. Next, change the value in the acceleration box to 20, as the default 2000 is way too fast for your system. Change the value of the start velocity box to 20, and the value of the max velocity box to 175. Change the value of the fast jog box to 175. Press tab until you get to the "Last Phase" option. Change its value to 4. Press tab until you get to the first row of x's. Copy the following into the first four boxes:
1000xxxxxxxx
0100xxxxxxxx
0010xxxxxxxx
0001xxxxxxxx
Leave the rest of the boxes as they are. Select OK. You have now set up the software.
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17 comments
Aug 23, 2010. 7:58 PMlaxhead94 says:
can this be used in windows 2000? or just 98
Feb 18, 2010. 2:24 PMwillie19a says:
how do i change the language from portuguese to english?
Sep 12, 2009. 1:19 AMkareden says:
"Expand and copy the TurboCNC files to the floppy. "

But what fies? My floppy is to low for Boot files (DOS) end TurboCNC files.
Sep 12, 2009. 11:53 AMkareden says:
I know, but still to low. Maybe not to use folders with files: dots, goldsrc, inifiles, samples, surce & utils? Only other files in tcnc_lt folder?
I formated in Windows XP and then put folders in formated(DOS) floppy. am i clir
Jan 13, 2010. 12:23 PMzoot686 says:
Over at the turbocnc site there's a link to a brazilian company that ported turbocnc over to windoze XP.
The freely downloadable version is limited to to programs of 100 lines of G-code or less..........but it'll do the trick for folks that don't know how, or can't setup a DOS box or DOS virtual machine of any sort
Oct 18, 2009. 1:14 PMdylanwinn says:
It fits fine for me. I used the windows XP formatter to make a DOS boot disk, and then I extracted everything but the utils and samples into the root of the floppy.
Jan 1, 2010. 3:34 AMzoot686 says:
Decided I had to rig up this circuit.
Used a breakout board, some pieces of perfboard, some LED's(stepper motor substitutes) and a cat5 cable I cut up for the wires.
All three axis flash the little LED's just like they're supposed to, and after a run one LED on each axis stays lit to "lock" the motors.
For a power supply I'm just using a 4-AA battery box.




Dec 21, 2009. 7:01 PMAsa J says:
When I connect the red motor wire the motor locks up and gets hot. I have triple checked the circuits and it does match the diagrams. Any ideas?
Also, when I try to jog the motor just vibrates. What is going on?
Dec 22, 2009. 7:09 PMAsa J says:
AAAAh ha ha,  IT LIVES!!! Uh, I mean I got it. I didn't notice that it said "No changes will be made until you reset the ports." So all my configuring was doing nothing.
Thanks for this instructable, it really motivated me to try something new.
Jul 3, 2009. 8:12 AMnasimgauhar says:
what if i don't have a floppy drive and i'm using win XP
Oct 15, 2009. 2:18 PMdancmarsh says:
you can use a vitual floppy drive. I haven't used a real floppy disk forages. it works in a similar way to a floppy, it gives you a drive A: butit works at hard drive speeds.

Used this one just today, reporting software insisted that it wanted afloppy disk
http://www.freewarereview.info/2006-03/virtual_floppy_drive_-_floppy_disk_imaging_and_virtualization_part_ii.html

copy to a memory stick and bingo!
Apr 11, 2009. 12:18 AMtgrigsby says:
Windows 98? ooookay... Have you tried this in the DOS box in WinXP?
Jul 27, 2009. 4:01 PMLito bambito says:
Hey Murray484, I have started testing my setup, but it seems when toggle the x and y positions in turbocnc only one motor is being activated, and there seems to be a lot of lag after the arrow keys are pressed, do you know what could cause this? Thanks,
Jul 11, 2009. 7:46 AMrobert.suput says:
Can I use emc instead theas softwar
Dec 13, 2009. 4:03 PMzoot686 says:
No............emc2 doesn't support phase drive..........I checked last night.
Jul 26, 2009. 9:43 AMkareden says:
Please, tell me, this PIC uln2003 can be talk with the EMC2 and other CAD programs? Thanks.
Jul 5, 2009. 5:07 AMlenny25 says:
I think it would easier to to find an old 486 or P1 on the dump, set it up with the machine permanently, rather than having to lug my PC through to the garage every time i want to use my CNC machine.
Apr 19, 2009. 1:17 PMmaxpower49 says:
so in order to run the soft ware you can only have a maxum of windows 98 nothing newer
Apr 13, 2009. 4:23 PMtmcalhoun says:
i am stuck what do i do after i input all the data on the screen to look just like yours and then have the electronics all hooked up? What do i do to get it working?

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Check out my website at Colvins.ca