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I keep losing my USB flash drives, so I had the idea, to clip them to the documents they belong to. After a bit of research I found out, that the idea is not new and Emamidesign has won a 2010 Red Dot product design award and became a Best of Best winner with their concept.
After ordering the flash drive (Verbatim Store ´n´ Go Clip-it) I was pretty disappointed, because it was extremely slow and can only be used for very few pages.
So I decided to make my own, while I was playing around with sugru and wire for another project. If you don't know what sugru is, please click here.
 
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Step 1: What you need

Picture of What you need
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material
  • Verbatim TUFF 'N' TINY flash drive (e.g. amazon) or Kingmax Super Stick (Mini) (e.g. ebay)
  • sugru (order here)
  • wire
  • superglue
  • optional: small magnet, tape
tools
  • pliers


You can of course use your normal sized USB flash drive, if you don't mind it being a bit bigger.

Step 2: Dyeing sugru

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Sugru doesn't exist in your favourite colour? In this step I've summarized my experiences dyeing it.

Painting sugru is nearly impossible, not matter what type of paint I've tried I haven't been successful (It always flakes of after a time).

To give you an idea what will work and what won't I tried six different colours:
  1. Silicone Paint (internet)
  2. Oil Coulour
  3. Acrylic Colour
  4. Multi-purpose tinting paste (hardware store)
  5. Enamel Paint
  6. Colour pigment (nail supply store)
As you can see in the first row of the second picture (better quality). Every colour worked well to dye orange sugru red ("0" is the original colour) and they were all still flexible. They didn't even lose their colour after cutting them in halves and putting one half for an hour in the washing machine (I don't have a dish washer).
After 15 minutes at 175°C in the oven (second row in the picture) the bottom half of the pieces 4, 5 and 6 turned darker (and they smelled pretty bad). I would not suggest dyeing sugru if you are planning to use it in combination with high temperatures (or food), because it's hard to find out what type of poisonous fumes might form.

In the second round I tried dyeing black sugru lighter, the winners are oil colour and white pigment (I don't have white silicone paint).

So if you can't find or afford silicone paint, you can just as well use oil colour. To get an even colour requires a little patience, but is definitely worth it, just keep mixing.

Now, that there is white sugru, you should be able to get any colour you want.

Step 3: Getting started

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Sugru is a RTV (room-temperature vulcanization) moisture curing silicone. This means that it sets on room temperature once it is exposed to air, triggered by moisture.
Depending on the size of your USB flash drive you might not need a whole bag of sugru and it makes sense to store it for later uses. I would suggest, that you read this Instructable.

First you will have to get rid of the casing, in this case it's just thin layer of plastic glued to the stick. Now we are going to fold the wire as shown in the first picture (so that it resembles a paper clip). The second picture shows, how to attach the clamp to the flash drive, I've used superglue. If you like, than you can add a magnet with a bit of tape (btw if you are worried, that the magnet will harm your USB flash drive, don't be, the data in a flash drive is stored as electric charges and not magnetically).

Now you will have to add the sugru. To prevent it from sticking to your desk, use the bag as a working surface. To get a smooth result wet your fingers with water. In order to get a nice and even result I applied a first layer of sugru, stored the left over for later, waited a day and added a second layer.

Please, don't forget to vote, comment and rate!
vincent75202 years ago
Hm well … 
My first 64 Mb (!) flash drive I bought 10 or 12 years ago had such a clip.
Nice re-invention though.
lrdforster3 years ago
i notice that you coloured black with white pigments and we see the results. Did you try white sugru with black pigments
BrittLiv (author)  lrdforster3 years ago
Hi, at that time white sugru didn't exist. Why would you like to make black sugru even though it exists? To answer you question, it works pretty well.
I see your point but it depends on the shade of grey white with a little black pigment creating a light grey the other creates darker greys, I assume colourant changes the properies slightly more colourent may make it weeker to ans may affect the drying time.
BrittLiv (author)  lrdforster3 years ago
You could simply mix black and white sugru, if you are interested in shades of grey. Doing that you wont have to worry about changing the properties.
Thats another valid point.

Have you tried making Oogoo from this site? It is a cheap DIY Sugru if you use plaster of paris instead of corn starch it shouldnt be prone to bacteria issues.
BrittLiv (author)  lrdforster3 years ago
Yes, I have. Take a look at this ible: http://www.instructables.com/id/Bouncy-Rubiks-Cube/

In my experience it is extremely sticky and harder to work with than sugru, but I guess it is a good alternative for bigger projects to safe some money.
I agree it is sticky however I found that using the paster or cornflour to cover the hands or finger tips prevents it sticking to the skin but doesnt leave a powder effect on the finished article.

I am sure washing up liquid or petrolium jelly also acts as a non stick barrier to the skin
sanyo80883 years ago
nice thumb drive
stevenets4 years ago
Why bother - there are some great versions of these that you can buy that look fab:

http://www.usb2u.co.uk/articles/2011/07/clip-on-usb-flash-drives-that-are-hard-to-shake-off/
BrittLiv (author)  stevenets4 years ago
Do you know how fast they are? In my experience they are very slow; I think it is kind of weird, that the speed isn’t given anywhere and the minimum amount you will have to order are 25pcs (I can’t find the price anywhere).
Ganoderma4 years ago
is it just me, or does the finished product look nothing like the first pictures?
BrittLiv (author)  Ganoderma4 years ago
You are right the one in the title picture (black) is the first one I made, but I didn't take any pictures of the process. That’s why I made a second one (blue), to show how they are made.
The only difference is the colour, though. The result is the same.
amorarun4 years ago
Nice finish and neat ible. I'd try sometime if I had the materials
this is such a wonderful clever idea, well done :)
BrittLiv (author)  projectsugru4 years ago
Thank you! I finally finished writing it.
scistone4 years ago
Cool Idea. Your instructables are awesome, If I only had the materials