Introduction: Electric Tooth Brush Life Extension

This is a very basic cheap electric toothbrush, a twin pack of new heads costs more than the whole unit complete with batteries.They seem to have a relativity short life,I fully expect the next evolution to be a fully sealed disposable item. How ever with a little TLC the power unit can be made to out last several heads.

Step 1: Basic Maintenance

The regular problem seems to be the drain hole and then the top section of the motor unit blocks up with toothpaste residue.

Just taking a tooth pick to the drain hole and if necessary using one to remove the build up from around the output shaft. Then flushing it all through with water every week or so should help extend the life quite a bit.

If things have got to the point that the motor won't spin before you start doing this even with new batteries manually turning the motor shaft with a pair of long nosed pliers (eye brow tweezers make a good substitute) can be enough to free the motor up and restore it to life. How ever this means things have progressed beyond just being gunged up, whilst this will work and do so a couple more times the next step will be needed at some point.

Step 2: Dismantle

Previous incarnations of the handle for this brand of tooth brush haven't been dismantleable, with out destroying the handle, due to a change in design, (smaller motor & AAA batteries instead of AA) the motor switch and battery terminals are now all mounted in one easily removable carrier.

Grasp one of the 2 locator clips with a pair of long nosed pliers pull it slightly inwards to disengage it from the clip and withdraw the carrier assembly. As can be seen the top of the seal is coated with toothpaste residue to remove the seal requires removing the drive gear, this is simply achieved by gripping the base of the drive gear with the pliers and pulling it off. As can be seen in the last picture the seal isn't perfect water has penetrated around the shaft and cause a build up of corrosion

Step 3: Clean and Lubricate

Start by thoroughly cleaning any remaining toothpaste residue from the plastic body and leave it to dry whilst you turn your attention to the motor.

The rubber seal is probably adequate for damp or even occasional immersion in water, what it can't stand it seems is prolonged standing water. Over a period of months, if not cleaned regularly per step 2, toothpaste residue clogs the drain hole and then the seal is left trying to hold back a water for 24 hours at a time.

Remove the sludge from the end of the motor and the shaft bearing, a piece of rag or facial tissue is all that should be needed, spray WD40 or similar into the motor hold the shaft and spin the motor around by hand rock the shaft up and down as well to help free it off leave it to stand and before refitting the seal clean off any WD40 (or what ever your choice of water displacing and freeing oil was, and note WD40 is not a lubricating oil) that has drained back out of the motor.

Thoroughly clean and dry the seal, then fill the cup on the motor side with clean Vaseline. This is acting as both a lubricant for the shaft in the bearing and as a secondary seal to help prevent further water ingress into the motor. (It wasn't developed to do either and may well cause the seal to degrade but this isn't a long term repair just a life extending one)

Step 4: Test, Reasemble and Test

Switch the motor on put the batteries in the holder and touch the terminals of the motor pack onto the batteries the motor should run freely at full speed. If it fails to do so try checking the switch contacts are clean and new batteries, if it still fails to run there is no point in continuing. you could try stripping the motor completely I did one of my first intructables on this topic

https://www.instructables.com/id/repairing-a-small-...

Assuming the motor runs refit the seal, and replace the drive sprocket pushing it firmly into place. It is then simply a case of sliding the motor assembly back into the case making sure the switch is aligned with the correct side of the case and pushing firmly until the lugs click into their slots in the case. Make sure the switch is off and refit the batteries and brush head and check everything works.

If you keep the drain hole clean the motor should last you a good few months more.

Comments

author
tonygoffe made it! (author)2017-06-24

Hi... I can make one observation.. most of the motor cases have TWO lug depressions, and I had a hard time getting the motor past the last set ..SOLVED A thin strip of plastic, 7'' x 1/4" is bent in a "U" shape and pushed into the case ..to cover the last lug depressions. As each of the lugs are eased out, I slip the plastic over the depression...repeat for the other side, and the motor comes out easily, with no chance of the lugs engaging the second set of depressions..as they are covered by the plastic strip.

I live in Jamaica, and my Walgreens brush has lasted over a year.. with cleaning and lube. Oh, I store the handle upside down, so it can drain any crud...

author
Unata made it! (author)2016-12-07

Oh Wow Stan, never thought of salvaging the motor from an electric toothbrush, although I have been using one for years now. Very useful tip, especially as one can make a variety of things with these small motors.

Is the motor even that big.?! I always thought that there was some sort of a vibrator inside. I am posting here a picture of my toothbrush. Mine runs on a single AA

Thanks for sharing this.

Electric Toothbrush.jpg
author
parisusa made it! (author)2016-11-20

Arm and Hammer Tooth Tunes tooth brushes are about $8-$11 (USA) each and the heads and batteries are not replaceable! Your instructable is good to know for all the others! Thanks!

author
Stan1y made it! (author)Stan1y2016-11-21

I didn't realise that it had all read reach that point. It looks like they just vibrate whilst the one I'm dealing with has a rotary action. Would be interesting to see what is in one once it has worn out. I'm guessing a micro controller of some sort & a small amount of memory, probably an oscillator coil with a rare earth magnet and having salvaged usable Li-Po cells from disposable E-cigarettes that wouldn't surprise me either

About This Instructable

1,285views

14favorites

License:

Bio: hgv driver but only because it pays more than I can make otherwise
More by Stan1y:Servicing and Cordless StrimmerOld Style Power ScrewdriverElectric Tooth Brush Life Extension
Add instructable to: