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Electrolytic Rust Removal aka Magic

Step 8Samples

Samples
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Here are a few samples:

The chisel was very rusted  normal rust removal would have required much original steel grinding to remove the deep pits that a wire brush would not have touched. Check out the stamp that was revealed after cleaning.

The entire project was started because I bought this sweet plane that was totally rusted. I only paid a few bucks, but knew that a used non-rusted one was worth quite a chunk of change. After the tank proces it took about an hour of going over it with the light wire brush wheel on the dremel to shine it up  but it would have been impossible without the electrolysis first.



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8 comments
Nov 22, 2010. 11:00 AMRoninofthewest says:
Well done, the plane looks very nice after refinishing. Yet an other example of trash to treasure. I've got a lot of old "rust-balls" sitting around my shop. Maybe a little time under water is just what they need.
Thanks for the info.
Feb 5, 2010. 2:27 PMdejure says:
Just for reference, I successfully, used my old granite polishing pads to polish the table top of my cabinet saw. This resulted in a near mirror like finish, which is even better than the original factory finish.

These pads work on angle grinders.  Preferably, the grinder would be a variable speed model.

The [diamond] grit range is 50 to 3000 grit (plus buff grades). I used the 400, 800, 1500 and 3000 grit pads, just as you would move to progressively finer grades of sand paper, when sanding wood and such.

You can extend the life of the pads using oil to lubricate and cool. Normally, you'd use water, but water and woodworking equipment just doesn't seem to go together well.


Dec 20, 2007. 5:02 PMcumminsturbo94 says:
Do you think that this will also remove paint?
Dec 8, 2007. 8:37 PMspringbok says:
An outstanding bit of procedure!!! I'm anxious to try it.
Aug 8, 2006. 2:35 PMrotor says:
wow, that -is- a sweet plane. great instructable, btw. Thanks very much.
Jul 31, 2006. 10:05 AMmorren says:
Great job! That stamp is interesting... it looks like it says "nsted, CONN, USA". I live in Winsted, CONN, USA... humm....

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