My son wanted to be Emmet from LEGO MOVIE for Halloween so I looked all over for the costume @ every retailer imaginable, after I had run out of options I decided that I would try to make his costume at home. The head and hair are just a sheet of dense foam. I cut out many of the needed diameter and glued them all together. after that had died I used a coarse wood file to start shaping the foam to my desired shape. I then coated it in resin and painted it. The whole body is nothing more than precisely cut junk cardboard scraps taped together and covered in resin.