Instructables
Picture of European 4-in-1 maille (chainmail) speedweaving
First of all: maille, mail, chainmail... their all different words for the same thing. I like to use the word maille, but I'm sure some like the other words better.

Maille is a form of armour. It was invented by the Celts and it became very popular in the middle ages, where it was used as 'standard' armour for allmost all soldiers, because it's flexible and prevents cuts from swords, knives etc. Nowadays maille is made for other re-enactments, as 'alternative' clothing, or just for fun like I do.

Back in the days maille was made out of mild steel rings which were riveted. Which means: a lot of work. Today most of the maille is made out of steel wire. And it's not riveted anymore. It's called "butted".

The most common weave is without a doubt "European 4-in-1" (or E 4-1). This is the way the rings were linked in Europe in the middle ages. I'll come back later on the 4-in-1 thing.

I'm Belgian and I live in Brugge (Bruges). But when I was a child, I visited the "Gravensteen" (that's a castle castle) in Gent. There, someone was making maille at the time. I found it very fascinating and the thought of making some my own never leaved my mind really. Some time ago I started making my own maille. Currently I'm making a coif (have a look on Google Images if you don't know what a coif is).

The technique I use is called "speedweaving" because it's one of the fastest ways to make maille. What I will describe is not the only way to speedweave, but this is the one I use, and which works great for me. I did not invent this technique. I'm just sharing it with the world...
 
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InspectorD7 years ago
Man, You have too much time on your hands. It seems that it would take weeks to make anything of any size that would be useful.
try months. and where do you think (aside from shark attacks) that chain mail would be useful? it's just cool

In Renn Faire reenactments, they often use live steel. In such case, real armor is very useful.

Doesn't matter how careful you are, when someone's swinging a real sword, it's a good idea to have a bit of protection in the way.

Actually, maille is much better suited to fending off bladed sweeping attacks (although a form of it is used for crazy people wishing to dive with sharks).
My trick during college was to keep a handful of rings and my pliers in my backpack. There are about 20 times a day when I found myself having just enough time to put a handful of rings together. When the piece got too big to haul around I thew it in my closet. When I had a pile of them, I put them together into a shirt.
Duh, that's what Nintendo DS is for. Just kidding! But seriously, Instructables.com is for wasting time when time ought be wasted.
Someone criticized my "How to Make Butter" video on YouTube as a waste of time. (I uploaded it to illustrate my How to Make Butter Instructable)

Commenter #1: "Ever heard of Land O lakes? Too much work for so little yield. Does it taste that much "fresher" than just getting butter from the store?"

Commenter #2 "that's what i was thinkin :). would be good if you're retired i guess and really bored "

My reply "I find it funny that you thought it was a waste of time when you just watched a ten minute video on how to make butter --- but you don't want to make butter. hahaha / jk"

Commenter 2: "you may have a point there :) ".
as I said to someone else you are on a fricken website that is only diy where you spend fricken time doing projects and learning how are you saying that being a member of instructables(im not looking for confrentation im looking at a point of the matter)
Jordans1141 year ago
Hi! I am really interested in making some of this stuff, but I am having a hard time finding wire. I'm looking for Stainless Steel wire with a dimension of 16g SWG = 14g AWG = 0.063'' = 1.6mm. I live in Ontario, Canada, in the Waterloo region, if that helps anyone
JohnV1 Jordans1142 months ago

A popular wire to use is 14 gauge galvanized steel electric fence wire, you can get a quarter mile for under U.S.$50 at most hardware stores

I'm jealous Jordans! I'd be living in this place if I was in Canada as well:

http://www.theringlord.com/
JohnV12 months ago

When adding the second row, and any rows thereafter, I found it is much faster and simpler to add one open ring with one closed ring and then work your way down the line one ring at a time, instead of adding a closed ring with two closed rings every other ring and then filling in the gaps. Hope this helps.

tonsfun43s10 months ago

sry, random question. what poster is that behind you lol.

Gorlakkur1 year ago
Great instructable, and great taste in music too! :-)
Professur5 years ago
The real grief is when you've gotten past the 4x4 inch squares and wind up with 8lbs of steel hanging off the end of your pliers while you're trying to join one more link. I started a mine as a time killer while working graveyard shift at a hotel front desk. After the third pair of mini-cutters, I started cutting the links with a cut off wheel on a Dremel. Much nicer butt ends.
(removed by author or community request)
Ahh, yet another fellow Night Audit.  Welcome to the group!
Yes, the sleep-deprived, waaayyyy-too-much-time-on-our-hands group. =)
1010tbone5 years ago
Do people not get that "DIY" means just that?  Of course you can buy this stuff, but what happens when you can't?  Learning crafts such as these insures the survival of the knowlege.  I read a comment/question about butter and why would you spend so much time making it instead of buying it.  Well again "DIY" means just that and by learning how you become more independent. Give a man a fish...he eats for a day..but teach a man to fish and he eats for life....THAT IS WHY WE LEARN DIY!
icy45 1010tbone4 years ago
I always heard, give a man fire and he will be warm for a day, lite a man on fire and he will be warm the rest of his life.  Anyway great instructable but, how do you do curves easily?
kleinz icy454 years ago
 i think u mean, give a man fire and hell be warm for a day, but show him how to light a fire an he will be warm for the rest of his life. 
Works both ways, but in one the life is a lot shorter!
wenpherd kleinz4 years ago
OR, give a man a fish and you'll feed him for a day, teach a man to fish and you'll feed him for a life time.
icy45 wenpherd4 years ago
If you're on fire, you'll be warm at least till you die.  I mean how do you get rid of people asking for free fish or fire, unless you use ninja fish against them...note we must research teaching fish to be ninjas.  Great idea teaching fish to be ninjas, I wish I thought of that.
wenpherd icy454 years ago
Yeah, Ninja Fish.
its not kung fu, its kung fish
I always thought it was "Give a man a fish and he will eat for a day, teach a man to fish and he'll sit in a boat drinking beer all day".
Heh.
I think you ALL mean........ "...Give a man a fish... they say... and he'll stink up a whole town.... Give a man a fishin' rod... Ya see where I'm going here? Yeah, Give him a fishin' rod and he'll poke your eye out..." Overheard from a drunkard of Albion
I like that, it's correct, albeit his life will be quite short and he'll suffer inflammation.
Good Gravy!! If it took you 50 HOURS to do that coif then my plan for full body coverage of mail will NEVER happen, that's out the window...
There's great pleasure to be taken from the satisfaction that you invested the time it takes to finish a long project. One can take a bag of rings along for all those wasted time of our lives like waiting or riding public transit where some might bring a book or knitting. Just make strips to assemble later as opposed to the whole project.
50 hours of speedweaving sounds funny xD
I'mma give it a shot and include some of my friends in making it. It's very cheap for what you get out of it :)
that aint nothing!!! i spent 50 hours making a 2" bracelet out of 24GA stearling silver rings. the bracelet was made for my son before he was born, and when he was born, it fit PERFECTLY.
yup, still not gonna happen!!!
a coif is a bit more complicated than a full ody maille suit tho. i made half a hauberk vest that went to my waist in about 3 or so hours...not counting the prep time (i made my own rings for that).
bored0ne2 years ago
How do you form it into shirts,hats,etc? Is there a template or something?
tinker2343 years ago
wow how small can i make the chain mail also could i use titam andd other materials to absorb shock to make a retlvy bullet proof material
by titam i asume u mean titanium second this would be impossible titanium is one of the most rigid metals on earth second to tungsten you could never bend them into shape also there is only one place on earth you can cut it so sorry.
"Only one place on earth you can cut it..." Are you smoking something? Titanium wire and jump rings are easily purchased from any number of places, and just as easily cut. You've been reading too many comic books. This isn't adamantium we're talking about here...
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