I read an interesting instructable about a metal bender and then I saw the most interesting photo of a theatrical workshop tool. I formulated an idea and it quickly turned into a new tool.
Step 1: Preparing the Vice
I am only planning to bend aluminum and galvanized steel wire so I don't need a hydraulic jack and I know that drill press vices can be had for about $20. I decided to go get one and look for a roller of some kind at the same time. I ended up using a marine rubber roller. I assume they are used for ropes. It is hard rubber about 12in long and 2 inch in diameter with a 3/4in hole in the center. I figured it was about perfect to put a roller from a laser printer in the center.
The drill press vice comes with a puny piece of steel holding down the floating jaw. In my case I need a lower support for my roller so I needed to upgrade it. I found an old clamp piece from a bed frame that I had saved. It was solid and fit the bill nicely. In addition to the rollers I also had some brass bushings and plastic bearings. I used a short piece of aluminum track and a little UHMW plastic to house the bushings. At the end I drilled down through my new hold-down plate. This will take all the forward thrust when I tighten the roller on the workpiece. Essentially this pushes the upper bearing back against the floating jaw.
If you don't have that I suggest you use an angle iron on the jaw like the original picture and then drill down through both to support your roller. A vice and a step drill bit make this operation a lot easier. A drill press is best but a vice is essential when drilling metal. Never attempt to drill metal without one.