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Fix earbud headphones with Sugru

Fix earbud headphones with Sugru
"Sugru" (sugru.com) is  a air-drying silicone goo invented by Irish artist and businesswoman Jane ni Dhulchaointigh and a team of materials scientists.

Sugru starts out slightly sticky, like Silly Putty, but after a few hours solidifies into a harder rubbery texture which retains its shape but is still pliable.  It can be used to fix any variety of things, or to "hack things better" as the Sugru motto suggests.

This instructible details how to fix the silicone rings on the earbud headphones that come with the Apple iPhone.
 
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Step 1Start with broken earbuds

Start with broken earbuds
 My earbuds started out in pretty bad shape.  I use them for many hours every day and when driving.

The rubber rings on both sides was separating from the plastic.  That's bad, because obviously it looks bad, but also because the lack of ring leaves a slight sharp edge on the surface which was beginning to irritate the inside of my ears.

Additionally, one side of the earbuds was coming apart, the two plastic parts no longer glued together.

You can see what remains of the rubber from one side in the photo.
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52 comments
1-40 of 52next »
Nov 19, 2011. 10:32 AMchimbisimo says:
At this point I dipped my fingers in soapy water to smooth it out, which made the sugru much smoother and more comfortable in my ear.
Jun 13, 2010. 9:19 PMEthanal says:
I did the same thing with a very small length of shrink tubing. Not as cool or (most likely) comfy as Sugru, but it works great.
Feb 15, 2011. 4:14 PMmusick_08 says:
haha i did the exact same thing a while back and it works great
Jun 25, 2010. 8:25 PMEthanal says:
Pictures! Unfortunately, the band loosens over time, so I have to periodically fix it with the heat gun. I wonder how I could eliminate this problem...
Dec 7, 2010. 10:49 AMthelmer44 says:
Very nice instructable... I plan to do this tonight considering I got my Sugru in the mail yesterday. :)
Nov 9, 2010. 8:01 PMA is for Anarchy says:
where can one buy this "sugru"?
Nov 10, 2010. 10:27 AMthelmer44 says:
Very nice... I plan to do this to my earbuds once my sugru comes in.
Oct 29, 2010. 8:58 AMBOOM5601 says:
This i'ble has shown my why they never have Jane's full name on anything.
May 23, 2010. 5:35 AMKiteman says:
Kiteman want sugru.  Give Kiteman sugru.

Give Kiteman sugru now!

(Once they're in production, we should have a sugru-sponsored contest!)
Jun 19, 2010. 2:16 AMDavidRobertson says:
I got mint this morning :D
Jun 19, 2010. 11:38 AMKiteman says:
Ah-ha, so did I!
Jun 25, 2010. 1:00 PMnickodemus says:
A sugru contest? That would be great!!
Jun 25, 2010. 1:08 PMKiteman says:
Agreed!
Jun 25, 2010. 4:06 PMyour dog says:
seconded
Jun 25, 2010. 4:21 PMlukeyj15 says:
thirded
Jun 26, 2010. 2:46 AMDavidRobertson says:
fourth-ed?!?!?
Jun 26, 2010. 4:33 AMiMakeItHappen says:
quinted!!!! :P
Jun 26, 2010. 4:53 AMkcls says:
Here we go again... Sixthed!
Jun 26, 2010. 10:54 AMzascecs says:
1st-ed.
Jun 26, 2010. 2:02 PMFizzxwizz says:
more like skipp-ed Seventhed
Jun 26, 2010. 2:06 PMzascecs says:
No one said first so I have the right. =P
Jun 28, 2010. 11:39 PMiMakeItHappen says:
kiteman is "1st-ed" because he said "i agree", then we all agreed with him.... just sayin
Jun 30, 2010. 11:14 AMzascecs says:
Nope, he just agreed, but wasn't "officially" the first to agree with anything. =P


he didn't know this chain would happen... lol ;)
Oct 14, 2010. 6:31 PMchardlz13 says:
Dodecagonneded
Jun 26, 2010. 6:12 PMFizzxwizz says:
aww
Jun 26, 2010. 5:10 PMtanmanknex says:
Good point. ;)
Jul 5, 2010. 12:39 PMdvnfntn says:
8thed
Jul 10, 2010. 12:16 PMtoogers says:
100001sted because at least that many people would agree.
Aug 9, 2010. 11:01 PMsabbysayshi says:
one hundred thousand seconded
Sep 1, 2010. 8:31 AMAJBrawlLvr says:
FIRST!!!!!!! what? no one said it yet....
Sep 19, 2010. 6:23 PMminnesotatexan says:
Say folks, has anyone taken their broken earphones into an apple store? They will more than likely be happy to replace them if they don't show signs of abuse. I've seen them do it over and over when I worked there part time. I never saw them charge for a replacement.
Jul 17, 2010. 8:29 AMPhoghat says:
my iPhone ear buds don't really fit my ears well, can I use this as a custom mold-to-fit?
Sep 14, 2010. 3:24 PMtictaclad says:
thats exactly whati thought of!
Aug 22, 2010. 5:48 AMkarthikvasudevan says:
OR this could work too. http://www.instructables.com/id/Easy-way-to-noise-insulate-your-earphone/
Aug 8, 2010. 2:57 PMmotadacruz says:
Wow, that stuff is awesome! I got broken buds like that for a long while now. Awesome instructable, thanks!
Jun 27, 2010. 3:01 PMfullerenedream says:
Nice. I like the vibrant orange with the white, too.
Jun 26, 2010. 3:35 AMPie Ninja says:
I wonder if I could make a pair of fitted shoes with sugru...
1-40 of 52next »

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